Fuse Link; Charger Relay - Club Car 2008-2011 Maintenance And Service Manual

4
POWERDRIVE CHARGER (ONBOARD)
6. Install the charger cover and install the charger in the vehicle. See Onboard Charger Installation on
page 4-34.
7. Check charger for proper operation.

FUSE LINK

See General Warning, Section 1, Page 1-1.
Fuse Link Removal
1. Disconnect the DC cord, the AC cord from the wall outlet, and remove the battery charger from the vehi-
cle. See Onboard Charger Removal on page 4-33. See WARNING on page 4-24.
2. Remove the charger cover.
3. Remove both black secondary coil transformer wires and the buss bar (3) from the back of the fuse link
assembly (Figure 4-24, Page 4-27).
4. Remove screws from the front of the charger and remove the fuse link assembly.
Fuse Link Installation
1. Place clear plastic cover over fuse assembly and install mounting screws from front of charger face. The
center branch of the fuse assembly should be in the upper left corner when viewed from the front of the
charger.
2. Install the buss bar (3) over the center branch of the fuse assembly and ammeter post (Figure 4-24,
Page 4-27). Tighten to 22 in-lb (2.5 N·m).
3. Install a secondary coil transformer wire (black) onto one of the two remaining terminals on the back of
the fuse assembly. Install the remaining secondary coil transformer wire (black) onto the remaining ter-
minal. Tighten to 22 in-lb (2.5 N·m).
4. Install the charger cover and install the charger in the vehicle. See Onboard Charger Installation on
page 4-34.
5. Check charger for proper operation.

CHARGER RELAY

See General Warning, Section 1, Page 1-1.
Charger Relay Removal
1. Disconnect the DC cord, the AC cord from the wall outlet, and remove the battery charger from the vehi-
cle. See Onboard Charger Removal on page 4-33. See WARNING on page 4-24.
2. Remove the charger cover.
3. Disconnect all wires from the relay (Figure 4-25, Page 4-29).
4. Remove two nuts and lock washers securing relay to the charger base.
5. Remove the relay.
Charger Relay Installation
Install in reverse order of removal. Connect wires as shown (Figure 4-25, Page 4-29). Tighten nut securing
relay to charger base to 18 in-lb (2.0 N·m).
Page 4-28 2008-2011 Domestic Battery Charger Maintenance and Service Manual
Charger Repairs