Charging A Battery Pack That Has Low Voltage - Club Car 2008-2011 Maintenance And Service Manual

IQ PLUS CHARGER (ONBOARD)
VILLAGER 6
VILLAGER 8

CHARGING A BATTERY PACK THAT HAS LOW VOLTAGE

See General Warning, Section 1, Page 1-1.
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WARNING
• Knowledge of battery charger wiring and component terminology is required before
attempting any repair (Figure 9-3, Page 9-6).
• Prior to servicing the charger, disconnect the AC power supply cord from the wall outlet and
remove the battery charger from the vehicle. See Onboard Charger Removal on page 9-31.
If battery pack voltage is below 34 volts, the charger will not activate. The charger relay will have to be
bypassed to activate the charger.
1. Turn key switch OFF and place the Forward/Reverse handle in the NEUTRAL position.
2. Disconnect the AC cord and remove the battery charger from the vehicle. See Onboard Charger
Removal on page 9-31. See WARNING on page 9-22.
3. Remove the charger cover.
4. To apply AC power directly to the transformer primary coil, the relay must be bypassed.
4.1. To bypass the relay, remove the black wire (3) from the AC circuit breaker and disconnect the black
wire (4) from the relay. Connect the black wire (4) to the AC circuit breaker (Figure 9-21,
Page 9-30). See following DANGER.
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DANGER
• Do not touch any wire or component in the battery charger while AC power is present. Failure
to heed this warning will result in an electric shock.
5. Install the charger cover and install the charger in the vehicle. See Onboard Charger Installation on
page 9-31.
5
6
4
Figure 9-20 Retractable Cord Reel Mounting Details
2008-2011 Domestic Battery Charger Maintenance and Service Manual
Charging a Battery Pack that has Low Voltage
8
7
9
4
3 2
5
1
TURF 2 AND 252
CARRYALL 2 AND 252
XRT 900
TRANSPORTER 4
TRANSPORTER 6
CARRYALL 6
Page 9-29
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