Rectifier - Club Car 2008-2011 Maintenance And Service Manual

6
POWERDRIVE 3 – MODEL 26560
DC Cord Installation
1. Insert the leads of the new DC cord through the hole in the charger base.
2. Attach the red wire of the new DC cord to the ammeter (Figure 6-23, Page 6-27).
3. Attach the blue wire of the new DC cord to the relay board assembly.
4. Attach black wire of the new DC cord to fuse. Install the nut onto post of the fuse and tighten to 23 in-lb
(2.6 N·m). See following WARNING.
ý
WARNING
• Make sure wiring is properly routed and secured. Failure to properly route and secure wiring
could result in charger malfunction, property damage, or severe personal injury.
5. Using pliers, put the strain relief bushing on the cord and insert it into the charger base.
6. Position the charger cover on the base. Install the mounting screws, starting with the bottom holes.
Tighten the screws to 11 in-lb (1.2 N·m).

RECTIFIER

NOTE: This Powerdrive 3 Model 26560 uses a rectifier mounted to an aluminum heat sink plate. A running
change replaced the rectifier with two diode/heatsink assemblies. The model number changed to
26580. See Section 7 – PowerDrive 3 – Model 26580.
Rectifier Removal
1. Disconnect AC cord from the wall outlet and DC plug from the vehicle receptacle.
2. Remove the charger cover.
3. Remove all four wires from the rectifier (1) (Figure 6-24, Page 6-28).
4. Gently press the fuse link (2) toward the transformer to remove it from its mounting tab.
5. Remove the screws (3) securing the rectifier/heatsink assembly (4) to the charger case.
3
Figure 6-24 Rectifier/Heatsink Assembly
Page 6-28 2008-2011 Domestic Battery Charger Maintenance and Service Manual
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Charger Repairs