Club Car IQ Plus 25260-50 Manuals

Manuals and User Guides for Club Car IQ Plus 25260-50. We have 1 Club Car IQ Plus 25260-50 manual available for free PDF download: Maintenance And Service Manual

Club Car IQ Plus 25260-50 Maintenance And Service Manual

Club Car IQ Plus 25260-50 Maintenance And Service Manual (300 pages)

Domestic PowerDrive, IQ Plus and High Frequency Battery Chargers

Brand: Club Car | Category: Battery Charger | Size: 15 MB

Table of Contents

Battery Charger
1
Table of Contents
5
Section 1 - Safety

13
- General Warning
  13
  - Disabling the Vehicle
    15
  - Disconnecting the Batteries
    15
  - Connecting the Batteries
    16
Section 2 - Charger Identification and Specifications

19
- Battery Charger Identification
  19
- Specifications
  20
Section 3 - Powerdrive Charger (External)

29
- General Information
  29
  - Powerdrive External Charger Features
    30
  - Battery Warning Light
    30
- The Charge Circuit
  31
  - DS, DS Villager 4, 800, 810 and 850
    31
  - Turf 1 and Carryall 1
    32
  - Precedent - 4 X 12-Volt
    33
  - Precedent - 6 X 8-Volt
    34
- Charger Installation and Operation
  36
  - AC Power Connection
    37
  - Charging Batteries
    37
  - Testing Charger Operation
    39
  - DC Cord and Plug Inspection
    39
- Checking Battery Condition after a Charge Cycle
  40
  - Start Charge Cycle
    40
- Troubleshooting
  40
- Test Procedures
  44
  - Index of Test Procedures
    44
- Charger Repairs
  55
  - DC Cord
    55
  - Heatsink
    56
  - Transformer
    57
  - Ammeter
    58
  - Fuse Link
    59
  - Voltage Suppressor
    59
  - Charger Relay
    60
  - Charger AC Circuit Breaker
    60
  - Charger AC Cord
    60
- Charging a Battery Pack that Has Low Voltage
  62
Section 4 - Powerdrive Charger (Onboard)

65
- General Information
  65
  - Powerdrive Onboard Charger Features
    66
  - Battery Warning Light
    66
- The Charge Circuit
  66
- Charger Operation
  68
- Normal Charger Operation
  69
- Checking Battery Condition
  70
- Troubleshooting
  71
- Test Procedures
  73
  - Index of Test Procedures
    73
- Charger Repairs
  88
  - DC Cord
    88
  - Heatsink
    89
  - Transformer
    90
  - Ammeter
    91
  - Fuse Link
    92
  - Charger Relay
    92
  - Charger AC Circuit Breaker
    93
  - Charger AC Cord and Retractable Cord Reel
    93
  - Retractable AC Cord Reel
    94
- Charging a Battery Pack that Has Low Voltage
  95
- Onboard Charger Removal and Installation
  97
  - DS Villager 4
    97
  - Precedent Vehicles
    98
Section 5 - Powerdrive 2 Charger (External)

101
- General Information
  101
  - Powerdrive 2 Battery Charger Features
    102
  - Battery Warning Light
    102
- The Charge Circuit
  103
- Charger Installation and Operation
  104
  - AC Power Connection
    106
  - Charging Batteries
    106
  - Testing Charger Operation
    107
  - DC Cord and Plug Inspection
    108
- Checking Battery Condition after a Charge Cycle
  109
  - Start Charge Cycle
    109
- Troubleshooting
  109
- Test Procedures
  112
  - Index of Test Procedures
    112
- Charger Repairs
  123
  - DC Cord
    123
  - Rectifier
    124
  - Transformer
    125
  - Ammeter
    126
  - Fuse Link
    127
  - Voltage Suppressor
    128
  - Charger Relay
    128
  - Charger AC Circuit Breaker
    128
  - Charger AC Cord
    129
- Charging a Battery Pack that Has Low Voltage
  129
Section 6 - Powerdrive 3 - Model 26560

133
- General Information
  133
  - Powerdrive 3 Battery Charger Features
    134
  - Battery Warning Light
    134
- The Charge Circuit
  135
- Charger Installation and Operation
  140
  - AC Power Connection
    141
  - Charging Batteries
    141
  - Testing Charger Operation
    143
  - DC Cord and Plug Inspection
    143
- Checking Battery Condition after a Charge Cycle
  144
  - Start Charge Cycle
    144
- Troubleshooting
  144
- Test Procedures
  148
  - Index of Test Procedures
    148
- Charger Repairs
  159
  - DC Cord
    159
  - Rectifier
    160
  - Transformer
    161
  - Ammeter
    162
  - Fuse Link
    163
  - Relay Board Assembly
    164
  - Charger AC Circuit Breaker
    164
  - Charger AC Cord
    164
- Charging a Battery Pack that Has Low Voltage
  166
Section 7 - Powerdrive 3 - Model 26580

169
- General Information
  169
  - Powerdrive 3 Battery Charger Features
    170
  - Battery Warning Light
    170
- The Charge Circuit
  171
- Charger Installation and Operation
  176
  - AC Power Connection
    177
  - Charging Batteries
    177
  - Testing Charger Operation
    179
  - DC Cord and Plug Inspection
    179
- Checking Battery Condition after a Charge Cycle
  180
  - Start Charge Cycle
    180
- Troubleshooting
  180
- Test Procedures
  184
  - Index of Test Procedures
    184
- Charger Repairs
  196
  - DC Cord
    196
  - Diode/Heatsink
    197
  - Transformer
    198
  - Ammeter
    199
  - Fuse Link
    200
  - Relay Board Assembly
    200
  - Charger AC Circuit Breaker
    200
  - Charger AC Cord
    201
- Charging a Battery Pack that Has Low Voltage
  202
Section 8 - Iq Plus Charger (External)

205
- General Information
  205
  - IQ Plus External Charger Features
    206
  - Battery Warning Light
    206
  - UL and CSA Listing
    206
- The Charge Circuit
  207
- External Charger Installation and Operation
  208
  - External Charger AC Power Connection
    209
  - Charging Batteries
    209
  - External Charger Plug and Receptacle
    211
- Checking Battery Condition with an External Charger
  212
  - Start Charge Cycle
    212
  - Testing Charger Operation
    212
- Troubleshooting
  213
- Test Procedures
  216
  - Index of Test Procedures
    216
- Charger Repairs
  227
  - DC Cord
    227
  - Heatsink
    228
  - Transformer
    229
  - Ammeter
    230
  - Fuse Link
    231
  - Voltage Suppressor
    231
  - Charger Relay
    232
  - Charger AC Circuit Breaker
    232
  - Charger AC Cord
    232
- Charging a Battery Pack that Has Low Voltage
  233
Section 9 - Iq Plus Charger (Onboard)

235
- General Information
  235
  - IQ Plus Onboard Charger Features
    236
  - Battery Warning Light
    236
  - UL and CSA Listing
    236
- The Charge Circuit
  236
- Onboard Charger Operation
  237
  - Onboard Charger AC Power Connection
    238
  - Charging Batteries
    238
- Checking Battery Condition with an Onboard Charger
  239
  - Start Charge Cycle
    239
  - Testing Charger Operation
    240
- Troubleshooting
  240
- Test Procedures
  243
  - Index of Test Procedures
    243
- Charger Repairs
  256
  - DC Cord
    256
  - Heatsink
    257
  - Transformer
    258
  - Ammeter
    258
  - Fuse Link
    260
  - Charger Relay
    260
  - Charger AC Circuit Breaker
    261
  - Charger AC Cord and Retractable Cord Reel
    261
  - Retractable AC Cord Reel
    262
- Charging a Battery Pack that Has Low Voltage
  263
- Onboard Charger Removal and Installation
  265
Section 10 - High Frequency Charger (Onboard)

267
- General Information
  267
  - Features
    268
  - UL and CSA Listing
    268
  - CE Compliance
    268
  - IP (Ingress Protection) Rating
    268
  - How to Identify Charge Algorithm Number
    269
- The Charge Circuit
  270
- Onboard Charger Operation
  270
  - Charger Displays
    272
  - AC Power Connection
    273
  - Charging Batteries
    273
- Maintenance
  274
- Troubleshooting
  275
- Test Procedures
  276
- Charger Repairs
  288
- Onboard Charger Removal and Installation
  288

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