Charger Ac Cord - Club Car 2008-2011 Maintenance And Service Manual

POWERDRIVE 3 – MODEL 26580
AC Circuit Breaker Installation
Install in reverse order of removal.

CHARGER AC CORD

See General Warning, Section 1, Page 1-1. See additional WARNING on page 7-1.
AC Cord Removal
1. Disconnect AC cord from the wall outlet and DC plug from the vehicle receptacle.
2. Remove the charger cover.
3. Disconnect the AC cord black wire (1) from the AC circuit breaker (3) (Figure 7-22, Page 7-25).
4. Carefully cut the heatshrink (7) that insulates the AC cord white wire (4) where it connects to the tan pri-
mary coil wire (Figure 7-22, Page 7-25).
5. Disconnect the AC cord white wire (4) from the primary coil tan wire.
6. Disconnect the AC cord green wire (2) from the charger base.
7. Use a pair of pliers to grip the strain relief bushing and remove it and the AC cord from the charger.
AC Cord Installation
1. Insert the black, white, and green leads of the new AC cord into the charger through the hole in the
charger face.
2. Connect the AC cord black wire (1) to the AC circuit breaker (3) (Figure 7-22, Page 7-25).
3. Place a piece of heatshrink tubing (7) over the AC cord white wire (4).
4. Connect the AC cord white wire (4) to the tan primary coil wire (Figure 7-22, Page 7-25).
5. Slide the heatshrink tubing (7) over the connection and apply heat to the heatshrink to insulate the con-
nection between the AC cord white wire (4) and the tan primary coil wire. See following WARNING.
ý
WARNING
• Make sure the electrical connections are properly insulated. Failure to properly insulate
electrical connections in the charger could result in a short circuit.
6. Connect the green wire (2) to the charger base. Tighten the screw and nut on the green (ground) wire
terminal to 18 in-lb (2.0 N·m).
7. Position the strain relief bushing on the AC cord.
8. Using pliers, install the strain relief bushing and AC cord into the mounting hole in the charger face.
9. Install the charger cover.
2008-2011 Domestic Battery Charger Maintenance and Service Manual
7
Charger Repairs
Page 7-33