Club Car 2008-2011 Maintenance And Service Manual page 224

8
IQ PLUS CHARGER (EXTERNAL)
NOTE: Batteries near the end of their useful lives may not allow the battery charge current to taper below
5 amps. See Section 13 – Batteries in the appropriate maintenance and service manual.
TEST PROCEDURE 8 – CONTINUITY
See General Warning, Section 1, Page 1-1. See additional WARNING on page 8-1.
AC Cord
1. Disconnect AC cord from the wall outlet and DC plug from the vehicle receptacle.
2. Remove the charger cover.
3. Disconnect the green wire (2) from charger case and position it so it does not touch any metal part of the
charger (Figure 8-15, Page 8-20).
4. Disconnect the black wire (1) of AC cord from charger AC circuit breaker (3).
5. Disconnect the AC cord white wire (4) from the primary coil tan wire.
6. Using a multimeter set for 200 ohms, place the red (+) probe on the terminal at the end of the black wire
(1). Test for continuity on each of the flat blades and then on the round pin of the AC plug. The tester
should indicate continuity on one flat blade only. If any other reading is obtained, the AC cord and plug
must be replaced.
7. Place the red (+) probe on the end of the green wire (2) and with the black probe check for continuity on
both flat blades and on the round pin of the AC plug (Figure 8-15, Page 8-20). The tester should indicate
continuity on only the round pin. If any other reading is obtained, the AC cord and plug must be replaced.
8. Place the red (+) probe on the white wire (4) and check for continuity on both flat blades and on the
ground pin of the AC plug. The tester should indicate continuity on only one flat blade. If any other read-
ing is obtained, the AC cord and plug must be replaced.
WAVETEK
V
200
20
2
200
m
2000
k
200k
!
V
MAX
1000 ---
750V
200
Page 8-20 2008-2011 Domestic Battery Charger Maintenance and Service Manual
2
5XL
V
OFF
1000 500
200
200
2m
20
m
200
m
20k 200
2k A
!
COM 200nA
FUSED
(OHM) SETTING
Figure 8-15 AC Cord and Plug Continuity Test
4
1
3
Test Procedures