Charger Relay; Charger Ac Circuit Breaker; Charger Ac Cord - Club Car 2008-2011 Maintenance And Service Manual

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POWERDRIVE CHARGER (EXTERNAL)

CHARGER RELAY

See General Warning, Section 1, Page 1-1. See additional WARNING on page 3-1.
Charger Relay Removal
1. Disconnect AC cord from the wall outlet and DC plug from the vehicle receptacle.
2. Remove the charger cover.
3. Disconnect all wires from the relay (Figure 3-27, Page 3-33).
4. Remove two nuts and lock washers attaching relay to the charger case.
5. Remove the relay.
Charger Relay Installation
1. Install in reverse order of removal. Connect wires as shown (Figure 3-27, Page 3-33). Tighten nut secur-
ing relay to charger base to 18 in-lb (2.0 N·m).

CHARGER AC CIRCUIT BREAKER

See General Warning, Section 1, Page 1-1. See additional WARNING on page 3-1.
AC Circuit Breaker Removal
1. Disconnect AC cord from the wall outlet and DC plug from the vehicle receptacle.
2. Remove the charger cover.
3. Disconnect the two black wires attached to the AC circuit breaker (Figure 3-27, Page 3-33).
4. With a pair of pliers, squeeze in the retaining tabs on the sides of the AC circuit breaker and remove the
circuit breaker through the mounting hole in the face of the charger.
AC Circuit Breaker Installation
1. Install in reverse order of removal.

CHARGER AC CORD

See General Warning, Section 1, Page 1-1. See additional WARNING on page 3-1.
AC Cord Removal
1. Disconnect AC cord from the wall outlet and DC plug from the vehicle receptacle.
2. Remove the charger cover.
3. Disconnect the AC cord black wire from the AC circuit breaker (Figure 3-27, Page 3-33).
4. Disconnect the AC cord white wire from the primary coil tan wire.
5. Disconnect the AC cord green wire from the charger base (Figure 3-27, Page 3-33).
6. Use a pair of pliers to grip the strain relief bushing and remove it and the AC cord from the charger.
Page 3-32 2008-2011 Domestic Battery Charger Maintenance and Service Manual
Charger Repairs