Test Procedures; Index Of Test Procedures - Club Car 2008-2011 Maintenance And Service Manual

6
POWERDRIVE 3 – MODEL 26560

TEST PROCEDURES

See General Warning, Section 1, Page 1-1. See additional WARNING on page 6-1.

INDEX OF TEST PROCEDURES

1. Battery Voltage and DC Plug and Receptacle
2. Onboard Computer
3. AC Power and Continuity Test of AC Circuit
4. Rectifier
5. Charger DC Circuit Continuity Test
6. Transformer
7. Battery State of Charge Test
8. Continuity
TEST PROCEDURE 1 – BATTERY VOLTAGE AND DC PLUG AND RECEPTACLE
See General Warning, Section 1, Page 1-1. See additional WARNING on page 6-1.
1. Check the DC plug and the vehicle charger receptacle for damage, dirt, corrosion, or any condition that
might prevent a sound electrical connection.
2. Inspect the receptacle contacts to ensure that they are not damaged and they are firmly seated within the
receptacle.
3. Check the wire connections to the charger receptacle.
3.1. DS, DS Villager 4, Turf 1, Carryall 1, 800, 810 and 850: Verify that the 10-gauge red wire from the
charger receptacle is connected to the positive (+) post of battery no. 1 (Figure 6-3, Page 6-4).
3.2. Make sure the two nuts that secure the two 10-gauge black wires to the receptacle fuse assembly
are tight (Figure 6-11, Page 6-16).
Figure 6-11 Receptacle Wire Connections (all vehicles
3.3. Check the connections of the 18-gauge gray wire from the receptacle to the sense lead fuse, and
from the sense lead fuse to the onboard computer gray wire. See following WARNING.
Page 6-16 2008-2011 Domestic Battery Charger Maintenance and Service Manual
CHARGER RECEPTACLE
GRAY WIRE
FROM COMPUTER
SENSE LEAD
FUSE
1
except Precedent)
Test Procedures