Rectifier - Club Car 2008-2011 Maintenance And Service Manual

5
POWERDRIVE 2 CHARGER (EXTERNAL)
DC CORD BLACK
WIRE TO FUSE
DC CORD
RED WIRE
TO AMMETER
Figure 5-18 DC Cord
DC Cord Installation
1. Insert the leads of the new DC cord through the hole in the charger base.
2. Attach the red wire of the new DC cord to the ammeter (Figure 5-18, Page 5-24).
3. Attach the blue wire of the new DC cord to the blue wire located in the fiberglass sheathing.
4. Attach black wire of the new DC cord to fuse. Install the nut onto post of the fuse and tighten to 23 in-lb
(2.6 N·m). See following WARNING.
ý
WARNING
• Make sure wiring is properly routed and secured. Failure to properly route and secure wiring
could result in charger malfunction, property damage, or severe personal injury.
5. Using pliers, put the strain relief bushing on the cord and insert it into the charger base.
6. Position the charger cover on the base. Install the mounting screws, starting with the bottom holes.
Tighten the screws to 11 in-lb (1.2 N·m).

RECTIFIER

Rectifier Removal
1. Disconnect AC cord from the wall outlet and DC plug from the vehicle receptacle.
2. Remove the charger cover.
3. Remove all four wires from the rectifier (Figure 5-6, Page 5-8).
4. Remove the nut (1), lock washer (2), and screw (3) from the rectifier and remove the rectifier from the
heatsink (Figure 5-19, Page 5-25).
Page 5-24 2008-2011 Domestic Battery Charger Maintenance and Service Manual
DC CORD BLUE
WIRE TO VOLTAGE
SUPPRESSOR
STRAIN RELIEF
BUSHING
Charger Repairs