Relay Board Assembly; Charger Ac Circuit Breaker; Charger Ac Cord - Club Car 2008-2011 Maintenance And Service Manual

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POWERDRIVE 3 – MODEL 26560

RELAY BOARD ASSEMBLY

See General Warning, Section 1, Page 1-1. See additional WARNING on page 6-1.
Relay Board Assembly Removal
1. Disconnect AC cord from the wall outlet and DC plug from the vehicle receptacle.
2. Remove the charger cover.
3. Disconnect all wires from the relay (Figure 6-9, Page 6-11).
4. Remove two screws attaching relay to the front of the charger case.
5. Remove the relay.
Relay Board Assembly Installation
Install in reverse order of removal and tighten screws firmly. Connect wires as shown (Figure 6-9,
Page 6-11).

CHARGER AC CIRCUIT BREAKER

See General Warning, Section 1, Page 1-1. See additional WARNING on page 6-1.
AC Circuit Breaker Removal
1. Disconnect AC cord from the wall outlet and DC plug from the vehicle receptacle.
2. Remove the charger cover.
3. Disconnect the two black wires attached to the circuit breaker (Figure 6-9, Page 6-11).
4. With a pair of pliers, squeeze in the retaining tabs on the sides of the circuit breaker and push the circuit
breaker through the mounting hole in the face of the charger to remove.
AC Circuit Breaker Installation
Install in reverse order of removal.

CHARGER AC CORD

See General Warning, Section 1, Page 1-1. See additional WARNING on page 6-1.
AC Cord Removal
1. Disconnect AC cord from the wall outlet and DC plug from the vehicle receptacle.
2. Remove the charger cover.
3. Disconnect the AC cord black wire (1) from the AC circuit breaker (3) (Figure 6-22, Page 6-24).
4. Carefully cut the heatshrink (7) that insulates the AC cord white wire (4) where it connects to the tan pri-
mary coil wire (Figure 6-22, Page 6-24).
5. Disconnect the AC cord white wire (4) from the primary coil tan wire.
6. Disconnect the AC cord green wire (2) from the charger base.
7. Use a pair of pliers to grip the strain relief bushing and remove it and the AC cord from the charger.
Page 6-32 2008-2011 Domestic Battery Charger Maintenance and Service Manual
Charger Repairs