Charger Repairs; Dc Cord - Club Car 2008-2011 Maintenance And Service Manual

POWERDRIVE 2 CHARGER (EXTERNAL)
5. Place the continuity test probe on the other ammeter post. The tester should indicate continuity. If the
tester does not indicate continuity, replace the ammeter.
AC Circuit Breaker
1. Disconnect AC cord from the wall outlet and DC plug from the vehicle receptacle.
2. Remove the charger cover.
3. Disconnect the wires from the AC circuit breaker.
4. Place the continuity test probe on the two terminals of the AC circuit breaker. The tester should indicate
continuity. If the tester does not indicate continuity, replace the AC circuit breaker.

CHARGER REPAIRS

See General Warning, Section 1, Page 1-1. See additional WARNING on page 5-1.
ý
WARNING
• Knowledge of battery charger wiring and component terminology is required before
attempting any repair (Figure 5-6, Page 5-8).
• Prior to servicing the charger, disconnect the AC power supply cord from the wall outlet and
the DC plug from the vehicle charger receptacle.

DC CORD

DC Cord Removal
1. Disconnect AC cord from the wall outlet and DC plug from the vehicle receptacle.
2. Remove the charger cover.
3. Remove the DC cord black wire from the fuse by loosening the nut on the fuse (Figure 5-18, Page 5-24).
4. Remove the DC cord red wire from the ammeter.
5. Remove the DC cord blue wire from the blue wire located in the fiberglass sheathing.
6. Using pliers, squeeze the strain relief bushing and remove the DC cord.
2008-2011 Domestic Battery Charger Maintenance and Service Manual
5
Charger Repairs
Page 5-23