Test Procedures; Index Of Test Procedures - Club Car 2008-2011 Maintenance And Service Manual

POWERDRIVE CHARGER (ONBOARD)
POWERDRIVE ONBOARD BATTERY CHARGER TROUBLESHOOTING GUIDE
SYMPTOM
Charger goes to 16 hour time out
AC line fuse blows or AC circuit
breaker trips
Battery warning light illuminates for
ten seconds at four second intervals

TEST PROCEDURES

See General Warning, Section 1, Page 1-1.

INDEX OF TEST PROCEDURES

1. Battery Voltage
2. Control Board
3. AC Power and Continuity Check of AC Circuit
4. Diodes
5. Charger DC Circuit Continuity Test
6. Transformer
7. Battery State of Charge Test
8. Continuity
POSSIBLE CAUSES
Onboard computer malfunction
Extremely discharged batteries or cold
temperature
Failed or weak battery
AC cord is shorted
Failed transformer
Incorrect charger wiring
AC power interrupted
Onboard computer malfunction
Charger failure
16 hour time out
Battery or batteries need to be replaced
Batteries are getting close to full
discharge capacity
2008-2011 Domestic Battery Charger Maintenance and Service Manual
Test Procedures
CORRECTIVE ACTION
Test Procedure 2 – Control Board on
page 4-12
Recharge batteries
See Batteries section in the appropriate
maintenance and service manual
Test Procedure 8 – Continuity on
page 4-19
Test Procedure 6 – Transformer on
page 4-17
Check battery charger wiring
Test Procedure 3 – AC Power and
Continuity Check of AC Circuit on
page 4-13
Test Procedure 2 – Control Board on
page 4-12
See Testing Charger Operation on
page 4-6
See Battery Warning Light on page 4-2
See Section 13 – Batteries in the
appropriate maintenance and service
manual
Recharge batteries as soon as possible
4
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