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High Frequency Battery Charger Owner’s Manual for Custom Solutions...
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NOTICE Club Car is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual. The Club Car Limited Warranty appears at the end of this manual. No other warranties, express or implied, are contained herein.
If any of the information printed on the cover of the charger becomes damaged, has been removed, or cannot be easily read, replace the cover immediately to avoid possible property damage, personal injury, or death. Contact your Club Car distributor/dealer for replacement information. DANGER •...
Charger Compatibility on page 3. • Do not attempt to charge frozen batteries or batteries with bulged cases. Discard the battery in accordance with all environmental laws or return to an authorized Club Car dealer. Frozen batteries can explode.
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General Warnings WARNING • Do not expose to rain or any liquid. Keep the charger dry. • Prior to servicing the charger, disconnect the AC power supply cord from the wall outlet and remove the battery charger from the vehicle. See removal procedure in the appropriate maintenance and service manual.
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Responsibility for environmental protection must be shared, not only by the manufacturers of the batteries, but by people who use the batteries as well. Please contact your nearest Club Car dealer or distributor for information on how to properly recycle your batteries. 1403...
General Information GENERAL INFORMATION The High Frequency Battery Charger functions as an integral part of the vehicles’ electrical system and will not work with other electric vehicles. The charger is pre-programmed with a specific charge algorithm that is appropriate to the specific battery type used in the vehicle. See Battery and Charger Compatibility on page 3. When the charger is connected, LED lights on the charger and dash perform start-up self-test (LEDs light up in sequence).
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General Information HOW TO IDENTIFY CHARGE ALGORITHM NUMBER The algorithm numbers offered can be found in Battery and Charger Compatibility on page 3. The charger can display its algorithm number by initiating Algorithm Display Mode. To enter Algorithm Display Mode, do the following: Unplug the AC power supply cord from the wall outlet.
Operating Instructions OPERATING INSTRUCTIONS See General Warnings on page 5. CHARGER DISPLAYS 10-LED display on charger: LED Color Indication (following “Power-On Self Test”) Ammeter Solid: Displays approximate scale of current output during bulk phase. (Amber) Flashing: High internal charger temperature. Output reduced. Also displays algorithm #1-6 for 11 seconds if no battery is connected.
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Vehicles should be restricted to 40 to 50 energy units of discharge (or 36 holes of golf) between charges until the batteries have been properly seasoned (20 to 50 charge cycles). For maximum battery life, Club Car recommends that electric vehicles always be recharged after 40 to 50 energy units of discharge or each night in order to avoid deep discharging the batteries.
Any charger not functioning correctly should be removed from use until it is properly repaired. This will prevent further damage to the vehicle and avoid the possibility of injury due to unsafe conditions. Contact your local Club Car distributor/dealer to perform all repairs and semiannual and annual periodic service. WARNING •...
Battery Charger Specifications BATTERY CHARGER SPECIFICATIONS SPECIFICATIONS HIGH FREQUENCY CHARGER AC INPUT AC Voltage – range 85-265 VAC (acceptable) AC Voltage – nominal 120 VAC / 230 VAC Frequency 45 - 65 Hz AC Power Factor – nominal >0.99 @ 120 VAC / >0.98 @ 230 VAC POWER CONSUMPTION Max: 12 Amps...
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