Ammeter - Club Car 2008-2011 Maintenance And Service Manual

5
POWERDRIVE 2 CHARGER (EXTERNAL)
4. Carefully cut the heatshrink that insulates the AC cord white wire (4) where it connects to the tan primary
coil wire.
5. Disconnect the AC cord white wire (4) from the primary coil tan wire.
6. Remove the wire tie that secures the two black transformer secondary coil wires to the white wire from
the ammeter.
7. Disconnect the two black secondary coil transformer wires (1 and 5) from the rectifier (Figure 5-6,
Page 5-8).
8. Using a 1/8 inch (3 mm) drill bit, drill the rivets that secure the transformer to the case and remove the
transformer.
Transformer Installation
1. Install the transformer with primary coil to the rear of the charger case. Secure the transformer to the
case with two rivets.
2. Connect the two black secondary coil transformer wires (1 and 5) to the AC terminals of the rectifier
(Figure 5-6, Page 5-8).
3. Connect the black transformer primary coil wire (4) to the charger relay.
4. Place a piece of heatshrink tubing over the AC cord white wire.
5. Connect the AC cord white wire to the tan primary coil wire (Figure 5-17, Page 5-20).
6. Slide the heatshrink tubing over the connection and apply heat to the heatshrink to insulate the connec-
tion between the AC cord white wire and the tan primary coil wire. See following WARNING.
ý
WARNING
• Make sure the electrical connections are properly insulated. Failure to properly insulate
electrical connections in the charger could result in a short circuit.
7. Tie the wires together as they were before the wire tie was removed. See following WARNING.
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WARNING
• Make sure wiring is properly routed and secured. Failure to properly route and secure wiring
could result in charger malfunction, property damage, or severe personal injury.
8. Install the charger cover and check charger for proper operation.

AMMETER

See General Warning, Section 1, Page 1-1. See additional WARNING on page 5-1.
Ammeter Removal
1. Disconnect AC cord from the wall outlet and DC plug from the vehicle receptacle.
2. Remove the charger cover.
3. Disconnect the DC cord red wire (1) and the white wires (3 and 4) from the ammeter (Figure 5-20,
Page 5-27).
4. Press the locking tabs on each side of the ammeter and remove the ammeter by gently pushing the
ammeter through the front of the charger case.
Page 5-26 2008-2011 Domestic Battery Charger Maintenance and Service Manual
Charger Repairs