Transformer - Club Car 2008-2011 Maintenance And Service Manual

POWERDRIVE 3 – MODEL 26560
Rectifier Installation
1. Place the rectifier/heatsink assembly (4) against the charger case and secure with the screws (3)
(Figure 6-24, Page 6-28).
2. Connect the white wire from the ammeter to the positive (+) terminal of the rectifier (Figure 6-9,
Page 6-11). See following NOTE.
NOTE: The positive (+) terminal of the rectifier is marked on the edge of the rectifier case. The positive ter-
minal can also be identified by its orientation and the chamfered corner of the rectifier case.
3. Connect the two black transformer secondary coil wires to the AC terminals on the rectifier.
4. Connect the brown wire from the charger fuse to the negative (–) rectifier terminal. See following CAU-
TION.
CAUT ION
• Improper wiring of the rectifier could result in damage to the rectifier and cause the AC circuit
breaker to trip.
5. Gently press the fuse link (2) into the mounting tab so that the fuse link is visible from the rear of the
charger.
6. Install the charger cover and check charger for proper operation.

TRANSFORMER

See General Warning, Section 1, Page 1-1. See additional WARNING on page 6-1.
Transformer Removal
1. Disconnect AC cord from the wall outlet and DC plug from the vehicle receptacle.
2. Remove the charger cover.
3. Disconnect the black primary coil wire (5) from the charger relay (Figure 6-22, Page 6-24).
4. Carefully cut the heatshrink (7) that insulates the AC cord white wire (4) where it connects to the tan pri-
mary coil wire.
5. Disconnect the AC cord white wire (4) from the primary coil tan wire.
6. If equipped, remove wire tie(s) securing transformer wires.
7. Disconnect the two black secondary coil transformer wires (1 and 2) from the rectifier (Figure 6-9,
Page 6-11).
8. Remove the four screws that secure the transformer to the mounting brackets and remove the trans-
former.
Transformer Installation
1. Install the transformer with primary coil to the rear of the charger case. Secure the transformer to the
mounting brackets with four screws.
2. Connect the two black secondary coil transformer wires (1 and 2) to the AC terminals of the rectifier
(Figure 6-9, Page 6-11).
3. Connect the black transformer primary coil wire (5) to the charger relay (Figure 6-22, Page 6-24).
4. Place a piece of heatshrink tubing over the AC cord white wire.
5. Connect the AC cord white wire (4) to the tan primary coil wire (Figure 6-22, Page 6-24).
2008-2011 Domestic Battery Charger Maintenance and Service Manual
6
Charger Repairs
Page 6-29