Left Crankcase Cover; Ac Dynamo Rotor Removal And Installation; Drive Sprocket Removal; Construction - Honda C200 1963 Shop Manual

20
3. E N G I N E
3-4 LEFT CRANKCASE COVER
A.
Construction
The die cast aluminum alloy left crankcase cover contains the contact breaker assembly,
condenser and protects the AC dynamo rotor and stator assembly from carnage from water.
dust, etc.
B. Removing AC Dynamo Rotor
1. Remove contact breaker cover and detach primary cord from contact breaker assembly.
2. Remove left crankcase cover.
3. Disconnect wire from neutral switch and remove AC dynamo stator.
4 . Remove dynamo stator bolt and spark advancer .
5. Remove dynamo rotor with a dynamo rotor puller as shown in
Fig.
3-24.
CAUTION
Take care not to cause a shock to the crankshaft when removing dynamo rotor.
C. Installing
1. Make sure the rotor is not dirty, insert a woodruff key in the slot on the crankshafl
and mount the rotor.
2 . Fi t spark advancer and tighten dynamo stator bolt.
3 . Install dynamo stator and connect wire to neutral swi tch.
4 . Fit left crankcase cover and connect primary cord to contact breaker assembly.
5. Adjust ignition timing. !Refer to 3-9 Bl
6. Attach contact breaker cover.
D. Removing Drive Sprocket
Use a drive sproket holder to prevent it from turning and remove 6 mm phillips screw.
Drive sprocket can be removed from transmission countershaft.
(Fig.
3 - 25)