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Technogym SKILLRUN UNITY 7000 Technical Service Manual
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Technogym SKILLRUN UNITY 7000 Technical Service Manual

Technogym SKILLRUN UNITY 7000 Technical Service Manual

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SKILLRUN
T
S
G
echnical
ervice
uide
:
SKILL
line
:
djj
equipmenT code
: 6.0
rev
: 11-05-2022
daTe
: TSG-00051-en
documenT code

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Summary of Contents for Technogym SKILLRUN UNITY 7000

  • Page 1 SKILLRUN echnical ervice uide SKILL line equipmenT code : 6.0 : 11-05-2022 daTe : TSG-00051-en documenT code...
  • Page 3 The information in this manual is intended for QUALIFIED TECHNICAL PERSONNEL, who have been specifically trained by TECHNOGYM and are qualified to carry out fine tuning and start-up of the equipment, as well as major maintenance work and repairs, requiring in-depth understand- ing of the equipment, how it works, its safety devices and maintenance procedures.
  • Page 4 SKILLRUN Technical Service Guide - Rev. 6.0 Blank page. Uncontrolled copy if printed Pag. 4...

  • Page 5: Table Of Contents

    ELECTRICAL AND TECHNICAL DATA .............13 MECHANICAL CHARACTERISTICS ..............14 2.2.1 OVERALL DIMENSIONS OF THE EQUIPMENT ............14 2.2.1.1 SKILLRUN UNITY 5000 - SKILLRUN UNITY 7000 ..............14 2.2.1.2 SKILLRUN TX 500 ..........................15 2.2.2 DIMENSIONS AND WEIGHT OF PACKAGING ...........16 ENVIRONMENTAL CHARACTERISTICS............17 CONFORMITY WITH STANDARDS AND DIRECTIVES ......18...
  • Page 6 SKILLRUN Technical Service Guide - Rev. 6.0 GRADIENT MOTOR (DC MOTOR) ................48 3.5.1 GRADIENT MOTOR CONTROL ..................48 3.5.2 RESET PROCEDURE ......................49 3.5.3 INVOLVED SIGNALS ......................49 ALEWIN DRIVE / DRIVE ...................50 3.6.1 LEDS ..............................52 BRAKING UNIT ......................54 BELT MOTOR (AC MOTOR) ..................55 3.8.1 BELT MOTOR ENCODER .....................58 3.8.2...
  • Page 7 DRIVE ERROR CODE LIST ..................126 PROCEDURE FOR RESTORING THE LOW KIT FACTORY SETTINGS ..MESSAGE ON THE DISPLAY: ‘THE EQUIPMENT IS BLOCKED. CON- TACT TECHNOGYM TECHNICAL SUPPORT’ ..........133 MESSAGE ON THE DISPLAY: ‘COMMUNICATION ERROR - PRESS “YES” TO QUIT THIS MESSAGE’ .................133 MESSAGE ON THE DISPLAY ‘PLEASE WAIT’: POSSIBLE CAUSES ..134...
  • Page 8 REQUIREMENTS FOR CONFIGURING CLASS (ONLY FOR SKILLRUN UNITY 5000 / 7000 ) ......................161 SKILLRUN CLASS CONFIGURATION (ONLY FOR SKILLRUN UNITY 5000 AND SKILLRUN UNITY 7000) ...............161 7.2.1 SKILLRUN CLASS OPERATING TEST .................171 THE SKILLRUN CLASS DOES NOT FUNCTION ALREADY THE FIRST TIME YOU TRY TO ACTIVATE IT (ONLY FOR SKILLRUN UNITY 5000 AND SKILLRUN UNITY 7000) ................176...
  • Page 9 SKILLRUN Technical Service Guide - Rev. 6.0 DISASSEMBLING THE SIDE HANDLEBARS ..........199 DISASSEMBLING THE JOYSTICK ..............202 8.10 DISASSEMBLING THE GUARDS - BOTTOM OF THE EQUIPMENT ...204 8.10.1 DISASSEMBLING THE REAR SIDE GUARD .............204 8.10.2 DISASSEMBLING THE FRONT SIDE GUARD ............206 8.10.3 DISASSEMBLING THE FRONT GUARD ..............207 8.11 DISASSEMBLING THE FOOTREST GUARD ...........208...
  • Page 10 SKILLRUN Technical Service Guide - Rev. 6.0 11. PLANNED MAINTENANCE ............... 257 12. ACCESSING THE MENU ..............259 12.1 DISPLAY UNITY ......................259 12.2 DISPLAY TX ........................259 13. LIST OF CHANGES FOR MANUAL REVISION .........261 13.1 REVISION 2.0 .........................261 13.2 REVISION 3.0 .........................262 13.3 REVISION 4.0 .........................262 13.4...

  • Page 11: General Warnings

    Technical Service Guide - Rev. 6.0 GENERAL WARNINGS INTRODUCTION This document has been prepared specifically for Technogym After Sales Service, with the aim of providing authorised and skilled personnel with the information for carrying out maintenance and repair operations in the correct manner.

  • Page 12: Useful Advice

    Technical Service Guide - Rev. 6.0 USEFUL ADVICE Technogym advises you to plan your technical assistance task in the following way: Carefully assess the impressions reported by the Customer regarding the equipment’s operating faults and ask questions suitable to clarify the signs of the defect.

  • Page 13: Technical Specifications

    SKILLRUN Technical Service Guide - Rev. 6.0 TECHNICAL SPECIFICATIONS ELECTRICAL AND TECHNICAL DATA Values Data DJJ0E...-DJJAE... DJJ0A...-DJJAA... Power supply 200÷240 Vac 50/60 Hz 100÷240 Vac 50/60 Hz Motor peak power 5800 W (8 Hp) 5800 W (8 Hp) Speed with 100 Vac maximum absorbed power 0.2÷25 Km/h (0.1÷15.5 mph) 1800 VA Speed with 120 Vac maximum absorbed power...

  • Page 14: Mechanical Characteristics

    SKILLRUN Technical Service Guide - Rev. 6.0 MECHANICAL CHARACTERISTICS 2.2.1 OVERALL DIMENSIONS OF THE EQUIPMENT 2.2.1.1 SKILLRUN UNITY 5000 - SKILLRUN UNITY 7000 Mechanical data Values 1851 mm (73”) LENGTH (L) 876 mm (34”) WIDTH (W) 1683 mm (66”) HEIGHT (H)
  • Page 15 SKILLRUN Technical Service Guide - Rev. 6.0 2.2.1.2 SKILLRUN TX 500 Mechanical data Values 1835 mm (72”) LENGTH (L) 876 mm (34”) WIDTH (W) 1599 mm (63”) HEIGHT (H) 216 Kg (476 lb) WEIGHT Table 3 876 mm (34’’) 1835 mm (72’’) Figure 2 Uncontrolled copy if printed Pag.

  • Page 16: Skillrun Tx 500

    SKILLRUN Technical Service Guide - Rev. 6.0 2.2.2 DIMENSIONS AND WEIGHT OF PACKAGING In the packaging for Italy, the equipment is completely assembled and an anti-overturning device is placed on the pallet. Italy packaging Equipment GROSS HEIGHT (H) LENGTH (L) WIDTH (W) WEIGHT SKILLRUN UNITY...

  • Page 17: Environmental Characteristics

    SKILLRUN Technical Service Guide - Rev. 6.0 ENVIRONMENTAL CHARACTERISTICS between +5°C (+41°F) and Operating +30°C (+86°F) Temperature In storage between -10°C and +70°C Operating between 20% and 90% Dampness In storage between 20% and 90% Table 4 Uncontrolled copy if printed Pag.

  • Page 18: Conformity With Standards And Directives

    SKILLRUN Technical Service Guide - Rev. 6.0 CONFORMITY WITH STANDARDS AND DIRECTIVES For details about the directives, regulations covered by the equipment and certifications / Declara- tions of Conformity, contact the Technogym technical Support Service. Uncontrolled copy if printed Pag. 18...

  • Page 19: Equipment Coding

    SKILLRUN Technical Service Guide - Rev. 6.0 EQUIPMENT CODING 2.5.1 SKILLRUN UNITY 5000 The equipment code is an alphanumeric code structured as follows: Characters Description Values and meaning Line; 1,2, Equipment; J = SKILLRUN Model 0 = Standard A = Extended range Power supply; E = 200-240 V - EC Display; U = UNITY 3.0 Reader T= TGS Frame colour;...

  • Page 20: Skillrun Tx 500 - Skillrun Unity 7000

    SKILLRUN Technical Service Guide - Rev. 6.0 For example, a possible code number could be the following: 2.5.2 SKILLRUN TX 500 - SKILLRUN UNITY 7000 The equipment code is an alphanumeric code structured as follows: Characters Description Values and meaning 1,2, Line;...

  • Page 21: Serial Number Structure

    SKILLRUN Technical Service Guide - Rev. 6.0 Characters Description Values and meaning U = Standard + American 110V Plug F = Standard + American 250V Plug S = Standard + European Plug Localization + power supply K = Standard+ UK Plug J = Standard + Japanese Plug Z = Israel + European Plug Table 6 For example, a possible code number could be the following: SERIAL NUMBER STRUCTURE 2.6.1 SKILLRUN UNITY 5000 The Serial Number is made up of alphanumeric characters as follows: Characters Description...

  • Page 22: Skillrun Tx 500- Skillrun Unity 7000

    SKILLRUN Technical Service Guide - Rev. 6.0 2.6.2 SKILLRUN TX 500- SKILLRUN UNITY 7000 The Serial Number is made up of alphanumeric characters as follows: Characters Description Values and meaning DJ = Line J = SKILLRUN A = Standard A = Extended range...

  • Page 23: Warning Label

    SKILLRUN Technical Service Guide - Rev. 6.0 Figure 6 - SKILLRUN UNITY 5000- SKILLRUN UNITY 7000 2.7.2 WARNING LABEL Figure 7 Uncontrolled copy if printed Pag. 23...

  • Page 24: Other Labels

    2.7.3 OTHER LABELS The adhesive on the door of the switch box was introduced on the SKILLRUN UNITY 5000 with SN starting from DJJ0EU19000001 and DJJ0AU18001521. SKILLRUN UNITY 7000 and SKILLRUN TX 500 leave production already with this label. Figure 8 Uncontrolled copy if printed Pag.

  • Page 25: Wiring Diagram

    SKILLRUN Technical Service Guide - Rev. 6.0 2.8 WIRING DIAGRAM 2.8.1 SKILLRUN UNITY 5000 Figure 9 (*) 0WCU1086xx ‘cable extension with resistance’: cable introduced on the SKILLRUN UNITY 5000 Uncontrolled copy if printed Pag. 25...
  • Page 26 SKILLRUN Technical Service Guide - Rev. 6.0 with SN starting from DJJ0EU17000503 and DJJ0AU17001043. On the SKILLRUN UNITY 5000 with SN starting from DJJ0AU18001048 and DJJ0EU18001077 a new actuator has been introduced in replacement of the old one and the 0WCU1086xx cable has been deleted since the resistance has been included in the new actuator.

  • Page 27: Skillrun Unity 7000

    SKILLRUN Technical Service Guide - Rev. 6.0 2.8.2 SKILLRUN UNITY 7000 Figure 10 Uncontrolled copy if printed Pag. 27...

  • Page 28: Skillrun Tx 500

    SKILLRUN Technical Service Guide - Rev. 6.0 2.8.3 SKILLRUN TX 500 Figure 11 Uncontrolled copy if printed Pag. 28...

  • Page 29: Cable Diagram

    SKILLRUN Technical Service Guide - Rev. 6.0 CABLE DIAGRAM The wiring diagram shown above lists the complete cable codes. The string xx indicates the generic version. The colour of the cables may change: in particular, refer to the Pin Out. Acronyms: GND: Ground; FC: fly connection; CN: connector. 0WCU0990xx: USB ANT+ cable (cable supplied with the ANT+ upgrade kit) 0WCU0945xx: Shurter - phase cable Power supply plug Signal Colour ON/OFF switch Faston Phase Brown Faston Table 9 0WCU0946xx: Shurter - neutral cable Power supply plug Signal Colour ON/OFF switch...
  • Page 30 SKILLRUN Technical Service Guide - Rev. 6.0 0WCU0949xx: Drive power supply cable Main F i l t e r F i l t e r F i l t e r P l u g Driver Signal Colour earth (Phase) (Neutral) (Earth) (Earth)
  • Page 31 SKILLRUN Technical Service Guide - Rev. 6.0 0WCU0951xx: Lan B cable (only for Unity 3.0 display) External LAN FC no.1 to the Signal Colour Lan A cable CN RJ45 LAN_ETH10/100_TX+ White/Green LAN_ETH10/100_TX- Green LAN_ETH10/100_RX+ White/orange Connected to shielded GND Blue Connected to shielded GND White/Blue LAN_ETH10/100_RX-...
  • Page 32 SKILLRUN Technical Service Guide - Rev. 6.0 0WCU0967: Reset microswitch cable Reset Driver croswitch Signal Colour PIN 5x2 COM1 Reference Brown Faston Contact White or blue Faston Table 16 Figure 13 - PIN 5x2 drive connector Uncontrolled copy if printed Pag.
  • Page 33 SKILLRUN Technical Service Guide - Rev. 6.0 0WCU0968xx: Drive earth cable Earth node (sec- Signal Colour Drive earth ondary) Earth Yellow/Green Table 17 0WCU0963xx: Joystick cable FC no. 3 to the joy- Display sticks Signal Colour PIN 12x2 PIN 3x2 IN KEYROW0 (gradient +) White IN KEYROW0 (gradient -)
  • Page 34 SKILLRUN Technical Service Guide - Rev. 6.0 Figure 14 - PIN 12x2 display connector Figure 15 - FC no.3 - PIN 3x2 connector Uncontrolled copy if printed Pag. 34...
  • Page 35 SKILLRUN Technical Service Guide - Rev. 6.0 0WCU0966: Handlebar joystick cable Joystick Joystick FC no. 3 to the joystick cable Signal Colour LH gradient RH speed PIN 3x2 PIN 4x1 PIN 4x1 IN KEYROW0 White (gradient +) IN KEYROW0 Brown (gradient -) Joystick lh/GND/IN Green...
  • Page 36 SKILLRUN Technical Service Guide - Rev. 6.0 0WCU0964xx: Emergency stop cable FC no.6 to the High Kit - Low Emergency stop Kit connection cable Signal Colour unit PIN 1x2 Emergency 2 Grey Faston +12 Vdc Faston Table 20 0WCU0859xx: Headphone/MIC cable (Optional for SKILLRUN TX 500) Display Headphone board Signal...
  • Page 37 SKILLRUN Technical Service Guide - Rev. 6.0 0WCU0965xx: Central STOP cable STOP button (Microswitch) FC no.4 to the peripherals Signal Colour cable Microswitch no. Microswitch no. 2 PIN 1x2 C.(1) N.C. (2) C.(1) N.C. (2) KEY_STOP_GND/VCC Orange Faston grey IN_KEY_STOP Blue or Faston Brown...
  • Page 38 SKILLRUN Technical Service Guide - Rev. 6.0 NFC Board FC no.4 STOP FC no.5 (power User Display button supply sensor) board Signal Colour PIN 8x1 PIN 20x2 PIN 1x2 PIN 2x1 PIN 5x1 dgnd Black + 1 2 V d c _ RFID Green u s b 2 _...
  • Page 39 SKILLRUN Technical Service Guide - Rev. 6.0 +Vbus_ White usb2_ USER g n d _ Shielded s h i e l d ( u s b 2 _ USER) Table 23 Figure 17- PIN 20x2 display connector Uncontrolled copy if printed Pag.
  • Page 40 SKILLRUN Technical Service Guide - Rev. 6.0 0WCU0950xx: High Kit - Low Kit connection cable FC no.5 E a r t h FC no.6 to (power Display Driver node Earth emer- supply Signal Colour gency cable sensor) PIN 6x2 (Second- Display PIN 8x2 ary)
  • Page 41 SKILLRUN Technical Service Guide - Rev. 6.0 Figure 18 - Detailed view of cable 0WCU1086xx connected to the drive Uncontrolled copy if printed Pag. 41...
  • Page 42 SKILLRUN Technical Service Guide - Rev. 6.0 0WCU1070xx: peripheral cable (only for Unity 3.0 display) B l u e t o o t h FC no.4 U s e r NFC Board Board Display STOP U S B Signal Colour PIN 8x1 button board...
  • Page 43 SKILLRUN Technical Service Guide - Rev. 6.0 B l u e t o o t h FC no.4 U s e r NFC Board Board Display STOP U S B Signal Colour PIN 8x1 button board PIN 6x1 PIN 20x2 PIN 1x2 PIN 5x1 dp_usb2_USER...
  • Page 44 SKILLRUN Technical Service Guide - Rev. 6.0 0WCU0953xx: Antenna B cable (only for SKILLRUN UNITY 5000 and SKILLRUN UNITY 7000) FC no.2 Signal Colour Antenna TV Plug Antenna connector Shielded Plug Table 28 0WCU0990xx: USB ANT + cable (only for SKILLRUN UNITY 5000 and SKILLRUN UNITY 7000) Display Signal...
  • Page 45 SKILLRUN Technical Service Guide - Rev. 6.0 0WCU1107xx: peripheral cable (only for SKILLRUN TX 500) C-Safe NFC/ Blueto- FC no.4 oth Board Display STOP Board USB board Signal Colour button PIN 12x1 PIN 20x2 PIN 10x1 PIN 5x1 PIN 1x2 IN_KEY_STOP Blue key_stop_GND/...
  • Page 46 SKILLRUN Technical Service Guide - Rev. 6.0 C-Safe NFC/ Blueto- FC no.4 oth Board Display STOP Board USB board Signal Colour button PIN 12x1 PIN 20x2 PIN 10x1 PIN 5x1 PIN 1x2 dgnd(usb_user) Brown dp (usb_user) Yellow +Vbus (usb_user) White gnd shield (usb_ Shield...

  • Page 47: Operating Principle And Components

    SKILLRUN Technical Service Guide - Rev. 6.0 OPERATING PRINCIPLE AND COMPONENTS TRAINING MODES 3.1.1 ACTIVE TRAINING (STANDARD) ACTIVE training represents standard treadmill training. It consists in the simulation of running on a surface, moved - at a constant speed - by an electromechanical system consisting of a motor, drive and motion transmission system.

  • Page 48: Gradient Motor (Dc Motor)

    SKILLRUN Technical Service Guide - Rev. 6.0 GRADIENT MOTOR (DC MOTOR) Figure 19 It is a linear actuator equipped with a 24 Vdc DC motor, integrated reducer and stem that is moved forwards and backwards by the motor. The actuator incorporates a "Hall" effect encoder that generates impulses associated with motor movement.

  • Page 49: Reset Procedure

    SKILLRUN Technical Service Guide - Rev. 6.0 Based on the received commands, the drive sends the +24Vdc or -24Vdc power supplies to the gra- dient motor. When the motor receives the voltage, it starts to move. In order to control the position of the gradient, the drive has an input limit microswitch that iden- tifies the position of reference that is acquired by the equipment during the rest procedure carried out each time the equipment is turned on and each time the microswitch is pressed.

  • Page 50: Alewin Drive / Drive

    SKILLRUN Technical Service Guide - Rev. 6.0 ALEWIN DRIVE / DRIVE Figure 20 The ALEWIN drive (ALE Wide Input): ▪ Receives the power supply from the switch box; ▪ Provides the necessary power supplies to support all the electronic High Kit and Low Kit devices in the SKILLRUN;...
  • Page 51 SKILLRUN Technical Service Guide - Rev. 6.0 (passive training mode); ▪ Signals the absence of the user to the High Kit. As a result, the HK commands a stop. (active training mode); The ALEWIN drive is available in two variants: 1.

  • Page 52: Leds

    SKILLRUN Technical Service Guide - Rev. 6.0 3.6.1 LEDS Figure 22 - Detailed view of the LED Uncontrolled copy if printed Pag. 52...
  • Page 53 SKILLRUN Technical Service Guide - Rev. 6.0 Figure 23 Uncontrolled copy if printed Pag. 53...

  • Page 54: Braking Unit

    SKILLRUN Technical Service Guide - Rev. 6.0 LEDS COLOUR STATE ON: The +5 Vdc internal power supply for the DRIVE is present. +5V_AUX Green OFF: The +5 Vdc internal power supply for the DRIVE is NOT present. FLASHING: Not applicable. ON: Microswitch not pressed.

  • Page 55: Belt Motor (Ac Motor)

    SKILLRUN Technical Service Guide - Rev. 6.0 BELT MOTOR (AC MOTOR) Figure 25 The belt motor is a sinusoidal brushless surface magnet motor. The brushless motor has an encoder that detects the belt speed and transmits it to the Alewin drive.
  • Page 56 SKILLRUN Technical Service Guide - Rev. 6.0 The introduction of the Imotor motor 2nd model and Nidec led to replacing the bracket that fas- tens the motor to the frame in the rear with a new one that is compatible with all three motor mod- els ( Imotor, 1st and 2nd model and Nidec).
  • Page 57 SKILLRUN Technical Service Guide - Rev. 6.0 Figure 27 - New bracket version compatible with Imotor and Nidec motors Figure 28 - Old bracket version compatible with the long Imotor (1st model) Uncontrolled copy if printed Pag. 57...

  • Page 58: Belt Motor Encoder

    SKILLRUN Technical Service Guide - Rev. 6.0 The Imotor and Nidec motors can be distinguished by the label applied on them. Figure 29 - Example of the label on the Imotor motor. Figure 30 - Example of the label on the Nidec motor. 3.8.1 BELT MOTOR ENCODER In its simplest form, two parts can be distinguished: ▪...

  • Page 59: Belt Motor Control

    SKILLRUN Technical Service Guide - Rev. 6.0 The electric output signals transmit the information relative to the position or movement of the rotor with respect to the body. In the relative encoders, the electric output signals are proportional to the movement of the rotor with respect to the body, simple circuits can read and view the speed and acceleration of the relat- ed axis, but not its instantaneous position.

  • Page 60: High Kit

    SKILLRUN Technical Service Guide - Rev. 6.0 HIGH KIT The High Kit (HK): ▪ receives the power supply from the ALEWIN drive; ▪ communicates the set training profiles to the drive; ▪ receives information from the drive relative to the absence of the user on the SKILL- RUN;...
  • Page 61 SKILLRUN Technical Service Guide - Rev. 6.0 Figure 32 The numbers/letters shown in the figures correspond to the following components/connectors: 1: Controller Touch Screen; 2: CPU board; 3: CN21 - Cardio Digit I/O; 4: CN58 - Micro SD board; 5: Peripherals; 6: CN54 - Audio;...

  • Page 62: Unity 3.0 Interface (Skillrun Unity 5000/7000): Detail Of Connec- Tors And Components

    SKILLRUN Technical Service Guide - Rev. 6.0 3.9.2 UNITY 3.0 INTERFACE (SKILLRUN UNITY 5000/7000): DETAIL OF CONNECTORS AND COMPONENTS Figure 33 13 12 Figure 34 - Detailed view of the CPU board Uncontrolled copy if printed Pag. 62...
  • Page 63 SKILLRUN Technical Service Guide - Rev. 6.0 Figure 35 Figure 36 Uncontrolled copy if printed Pag. 63...

  • Page 64: Cpu Board

    A: NFC/MIFARE board; B: USB board; C: Headphones jack and microphone board E: Biofeedback sensor and Biofeedback board (standard for SKILLRUN UNITY 7000; optional for SKILLRUN UNITY 5000) 3.9.3 CPU BOARD The UNITY 3.0 /TX display are comprised of a single integrated CPU Board that contains two processors: ▪...

  • Page 65: Hdmi (Only For Unity 3.0 Display)

    3.9.5 MICRO SD READER (ONLY FOR UNITY 3.0 DISPLAY ) The micro SD reader is the device used to read the outdoor videos stored in the micro SD board. 3.9.6 WIFI MODULE For details, see the document SKILLRUN pre-installation requirements, available on Technogym Direct. Uncontrolled copy if printed...

  • Page 66: Bluetooth Module

    CABLE provides the commands to the TUNER. 3.9.9 HEADPHONES JACK AND MICROPHONE BOARD (OPTIONAL FOR TX DISPLAY) For SKILLRUN UNITY 5000 and for SKILLRUN UNITY 7000 a jack is available for connecting the headphones with a microphone. For SKILLRUN TX 500 this component/connector is optional.

  • Page 67: Usb Port

    There is a back-up battery on the CPU Board that is used to keep the internal clock powered when the equipment is off. 3.9.14 BIOFEEDBACK SENSOR/BOARD (ONLY FOR UNITY 3.0 DISPLAY) The biofeedback sensor/board is incorporated into SKILLRUN UNITY 7000 but it can be installed on all the SKILLRUN UNITY 5000, providing that : •...

  • Page 68: Stop And Emergency Signal Management

    Unity Enhanced Login Upgrade Kit. For details about kit installation, see the instruction document available on Technogym Direct. • SKILLRUN UNITY 7000: For SKILLRUN UNITY 7000 GymKit functionality is standard. • SKILLRUN TX 500: For SKILLRUN TX 500 GymKit functionality will be available soon. Further updates coming as soon as possible.
  • Page 69 SKILLRUN Technical Service Guide - Rev. 6.0 Figure 37 The generated emergency signal: is directed to the LK and directly blocks it, whereas the HK only reads the current state of the LK. To restore all the functions of the equipment after an emergency stop, reposition the switch in its seat.

  • Page 70: Central Stop Button

    SKILLRUN Technical Service Guide - Rev. 6.0 3.10.2 CENTRAL STOP BUTTON • SKILLRUN TX 500 Figure 38 • SKILLRUN UNITY 5000- SKILLRUN UNITY 7000 Figure 39 Uncontrolled copy if printed Pag. 70...
  • Page 71 SKILLRUN Technical Service Guide - Rev. 6.0 Figure 40 - microswitch detailed view The device comprises a RED (STOP) button, which houses 2 NC series connected microswitches. Once the button is pressed by the user: the 2 microswitches switch to the open state. This is a controlled stop of the exercise, meaning that the motor stops gradually.
  • Page 72 SKILLRUN Technical Service Guide - Rev. 6.0 RS -485 Figure 41 Uncontrolled copy if printed Pag. 72...

  • Page 73: Accessories

    SKILLRUN Technical Service Guide - Rev. 6.0 ACCESSORIES For details, refer to the Marketing material. Uncontrolled copy if printed Pag. 73...
  • Page 74 SKILLRUN Technical Service Guide - Rev. 6.0 Blank page. Uncontrolled copy if printed Pag. 74...

  • Page 75: Moving And Installing The Equipment

    Technical Service Guide - Rev. 6.0 MOVING AND INSTALLING THE EQUIPMENT PRE-INSTALLATION REQUIREMENTS For details, see the document SKILLRUN pre-installation requirements, available on Technogym Direct. INSTALLATION SPECIFICATIONS Place the equipment on a flat surface, where there are no vibrations and where the load bear- ing capacity is sufficient for the weight to be supported, also taking the weight of the user into consideration.
  • Page 76 SKILLRUN Technical Service Guide - Rev. 6.0 Figure 42- Correct solution Figure 43- Wrong solution Uncontrolled copy if printed Pag. 76...
  • Page 77 SKILLRUN Technical Service Guide - Rev. 6.0 WARNING: The current socket must have an earth connection. If this is not present, it must be installed by specialised personnel before connecting the device electrically. The product must be earth connected. In the case of poor operation or faults, the earth connection provides a minimum resistance path to the electric current in order to reduce the risk of electrical shock.

  • Page 78: Layout And Correct Arrangement Of The Cables

    SKILLRUN Technical Service Guide - Rev. 6.0 LAYOUT AND CORRECT ARRANGEMENT OF THE CABLES 5.4.1 INTRODUCTION In the Skillrun, it is mandatory to correctly arrange the cables, preventing the cables from being pinched when the belt is moving and the equipment moves with a gradient. ATTENTION: The rubbing of the cables with the running surface causes the wear of the plastic / insulation protection up to create a short circuit: a potentially dangerous condi- tion for the user.
  • Page 79 SKILLRUN Technical Service Guide - Rev. 6.0 Some sample layouts are shown below: LAYOUT 1/4 The Layout [1] is recommended. For the Layout [4] apply the same recommendations described below for the Layout [1], but make sure that the cables have a suitable length. Figure 46 - Layout [1] OK Figure 47 - Detail LAYOUT 2/3...
  • Page 80 SKILLRUN Technical Service Guide - Rev. 6.0 Figure 48- Layout 2 OK The following figures show a wrong cables arrangement, because there’s a free cable near the zone between carriage and the frame and the portion of cable is in excess. NOT OK Figure 49 - Layout NOT OK Uncontrolled copy if printed...
  • Page 81 SKILLRUN Technical Service Guide - Rev. 6.0 NOT OK Figure 50 - Layout NOT OK LAYOUT 5 The cable must follow the below path. If this is not possible, invert the plug (example: American plug) (to be provided by the customer). ATTENTION: do not leave the excess portion of cable for any reason near or below the moving parts of the equipment (tread belt, carriage) Uncontrolled copy if printed...
  • Page 82 SKILLRUN Technical Service Guide - Rev. 6.0 NOT OK Figure 51 The above figure doesn’t show a sheath for cables but It is recommended to use it (at the customer’s expense). Figure 52 - Layout 5 OK but remember to use a sheath for cables Uncontrolled copy if printed Pag.

  • Page 83: Recommendation Regarding Cable Arrangement

    SKILLRUN Technical Service Guide - Rev. 6.0 NOTE: If the socket is below the tread belt (NOT RECOMMENDED), use a ‘cable protection’, fastened to the floor. Figure 53 5.4.3 RECOMMENDATION REGARDING CABLE ARRANGEMENT CAUTION: ▪ There must be a minimum amount of excess cable (during installation, the equipment must be brought to the maximum gradient of 25%: there must be a minimum amount of excess cable in these conditions);...
  • Page 84 SKILLRUN Technical Service Guide - Rev. 6.0 Figure 54 • Cable segments must not be fastened to the carriage; Figure 55 Uncontrolled copy if printed Pag. 84...
  • Page 85 SKILLRUN Technical Service Guide - Rev. 6.0 • There may not be any segments of excess cable near the tread belt; Figure 56 • The power supply cable must be completely inserted into the power outlet on the machine and faste- ned to the equipment with a cable tie, as shown in the figure below.

  • Page 86: Typical Damage To The Equipment Due To Incorrect Cable Arrangement

    SKILLRUN Technical Service Guide - Rev. 6.0 Figure 57- Correct and wrong solutions 5.4.4 TYPICAL DAMAGE TO THE EQUIPMENT DUE TO INCORRECT CABLE ARRANGEMENT Tread belt 'marked' by the rubbing of the cable. (see the figure below). Uncontrolled copy if printed Pag.

  • Page 87: Connection To Another Device (Only For Unity 3.0)

    SKILLRUN Technical Service Guide - Rev. 6.0 Figure 58 Cables pinched by the carriage wheels. (see the figure below). Figure 59 CONNECTION TO ANOTHER DEVICE (ONLY FOR UNITY 3.0) To connect the TV (only for Unity 3.0), connect the cable for the antenna to the device and to the Uncontrolled copy if printed Pag.
  • Page 88 SKILLRUN Technical Service Guide - Rev. 6.0 wall socket. For the device, use an RF coaxial cable with an F type connector for the connection. The wall socket must be located such that the plug can be easily removed and inserted. Next to the socket for the antenna, there is also a network socket to be used for the Ethernet connection.

  • Page 89: Turning The Device On And Off

    SKILLRUN Technical Service Guide - Rev. 6.0 TURNING THE DEVICE ON AND OFF To turn the device on, move the main on/off switch to position ON “I”. After a quick self-check (reset) the device is ready to be used. To turn the device off, move the main ON/OFF switch to position OFF “0”. Turn off the device only at the end of the workout when it is in stand by.

  • Page 90: Moving The Product

    SKILLRUN Technical Service Guide - Rev. 6.0 MOVING THE PRODUCT The product has two fixed front wheels. To lift and move it, use the two levers provided: • Remove the two covers (A), to the right and left of the equipment (“Figure 62”). •...
  • Page 91 SKILLRUN Technical Service Guide - Rev. 6.0 Figure 63 Figure 64 Uncontrolled copy if printed Pag. 91...
  • Page 92 SKILLRUN Technical Service Guide - Rev. 6.0 Blank page. Uncontrolled copy if printed Pag. 92...

  • Page 93: Troubleshooting

    SKILLRUN Technical Service Guide - Rev. 6.0 TROUBLESHOOTING PROCEDURE TO FOLLOW WHEN REPLACING COMPONENTS After replacing a component, check equipment operation as described in paragraph “6.15 EQUIPMENT TESTING AFTER THE INTERVENTION OF TECHNICAL SERVICE” 6.1.1 REPLACING THE DISPLAY When replacing the display: Follow the UNITY/TX installation wizard that guides the user in the relative configuration;...

  • Page 94: Imotor And Nidec Motor Replacement Details

    Low-Kit fw version: if the version is not updated, the system automatically updates the fw and carries out the standard setting. For details, see the instruction sheet ENABLE THE ‘LOW KIT FW AUTO UPGRADE’ FUNCTIONALITY available on Technogym Direct. 6.1.3.1 IMOTOR AND NIDEC MOTOR REPLACEMENT DETAILS Starting with SKILLRUN UNITY 5000 with the following SN: DJJ0AU18000075; DJJ-...
  • Page 95 SKILLRUN Technical Service Guide - Rev. 6.0 Necessary components: COMPONENT Q.TY Tread belt ISOFLEX Topas L32 (45g) The following additional components are required to install the tread belt: COMPONENT Q.TY Machine lifting foot M16 nut Support for the equipment in a lateral position M10 L75 screw To facilitate the lifting of the tread belt can also be ordered the following components: COMPONENT Q.TY Handle...
  • Page 96 SKILLRUN Technical Service Guide - Rev. 6.0 Lift the equipment slightly and insert the foot in the provided hole, on the right side of the equipment. Adjust the lower nut to relieve the weight from the carriage. In- sert the upper nut to be safe. Lift the equipment slightly and insert the foot in the provided hole, on the left side of the equipment. Adjust the lower nut to relieve the weight from the carriage.
  • Page 97 SKILLRUN Technical Service Guide - Rev. 6.0 Remove the 3 screws (40), both on the right and on the left side of the equip- ment. (TOOL: 8 mm Allen wrench) The image is provided only as an example. In this specific case, the tread belt is not in- stalled in the...
  • Page 98 SKILLRUN Technical Service Guide - Rev. 6.0 Remove the screw (41) both on the left the right side of the equip- ment. (TOOL: 8 mm Allen wrench) The image is provided only as an example. In this specific case, the tread belt is not in- stalled in the equipment.
  • Page 99 SKILLRUN Technical Service Guide - Rev. 6.0 Cut the two belts, to the right and left of the equip- ment. (TOOL: pointed pliers) Remove the tread belt (42). Remove the a n t i s t a t i c brush install it af- tensio-...
  • Page 100 SKILLRUN Technical Service Guide - Rev. 6.0 Check that the belt is lubricated and not dry. If the belt is dry, lubricate it with IsoFlex Topas L 32 Klueber grease. It is recommended to use a brush. ATTENTION: the POLI- V belts must not be lubricated. When reassembling the belt, tension it as follows. NOTE: The belt tension must be measu- red in the middle, between the black pulley and the pulley. (see the figure below: green arrow). Figure 65- Toothed belt Figure 66 - Poly-V belt Uncontrolled copy if printed Pag. 100...
  • Page 101 SKILLRUN Technical Service Guide - Rev. 6.0 TENSIONING THE TOOTHED BELT 14 mm - 16 mm: - if the belt is replaced with a new one, tension the belt to the frequency: 200 ± 5 Hz. - if the belt is loosened / removed and then the same one is reassembled: tension the belt to the frequency: 180 ± 5 Hz. TENSIONING THE POLI-V BELT - if the belt is replaced with a new one, tension the belt to the frequency: 220 ± 5 Hz. - if the belt is loosened / removed and then the same one is reassembled: tension the belt to the frequency: 190 ± 5 Hz.
  • Page 102 SKILLRUN Technical Service Guide - Rev. 6.0 18. Remove the front roller (42). (“8.19 Disassembling the front and rear roller”(from point 10 to point 13)). Remove the gradient motor (41). (“8.15 Disassembling the gradient motor” (from point 6 to point 10). Uncontrolled copy if printed Pag. 102...
  • Page 103 SKILLRUN Technical Service Guide - Rev. 6.0 Remove the pin (43), both on the right and on the left side of the carriage. (TOOL: 8 mm Al- len wrench). Remove the 2 screws (44), both on the right and on the left side of the carriage. (TOOL: 6 mm Allen wrench). Withdraw the rod (45).
  • Page 104 SKILLRUN Technical Service Guide - Rev. 6.0 Place the equipment in a verti- cal position. Insert the tubular metal piece to keep the equipment balan- ced. Insert a screw in the hole (see the circle in red) that acts as a limit switch Protect the floor.
  • Page 105 SKILLRUN Technical Service Guide - Rev. 6.0 • Center the handle holes in correspondence with the screws on the tread belt. • Fix the handle on the tread belt, tightening 4 safety bushings. (TOOL: 13mm open-end wrench). • Repeat the operations described above and tighten the second handle at the other end of the tread belt.
  • Page 106 SKILLRUN Technical Service Guide - Rev. 6.0 • It is now possible to easily lift the tread belt. Then proceed as indicated in point 28 28. Refit the preassembled tread belt on the equipment. Pass the tread belt first through the front side and then the rear side of the equipment. Pay ATTENTION to refitting the tread belt in the correct direction. The groove on each slat must face the front of the equipment.
  • Page 107 SKILLRUN Technical Service Guide - Rev. 6.0 FRONT PART REAR PART Figure 67- Detailed view of the slat grooves Remove the tubular metal piece. Afterwards, put the equipment in a horizontal position. Position the tread belt correctly along the rollers. Move the tread belt so that the portion without slats is located to the front of the equipment in order to reassemble the carriage. Position the lower part of the carria- ge (46) on the equipment.

  • Page 108: Procedure To Follow If The Belts Are Worn But The Slats Are In Agood Condition

    SKILLRUN Technical Service Guide - Rev. 6.0 Apply Loctite 243 on the thread of the two screws (44). Drive the two screws (44), both on the right and on the left side of the equipment. Apply Loctite 243 on the thread of the pin (43). Drive the pin (43), both on the right and on the left side of the equipment.
  • Page 109 SKILLRUN Technical Service Guide - Rev. 6.0 Strips of rubber (to be positioned between the belt and slats) Belts The following components are required: COMPONENT Q.TY Machine lifting foot M16 nut Support for the equipment in a late- ral position M10 L75 screw Number of technicians required: •...
  • Page 110 SKILLRUN Technical Service Guide - Rev. 6.0 6. Remove all the slats from the belts. Remove the felt and install it after tensioning the tread belt 7. Remove the front roller (42). (“8.19 Disassembling the front and rear roller”) (from point 10 to point 13). 8. Place a protection on the ground where the display and uprights will be placed. 9. Disconnect all the cables that exit the upright. Disconnect the gradient motor cable from the drive.
  • Page 111 SKILLRUN Technical Service Guide - Rev. 6.0 10. Remove the 3 screws (40), both on the right and on the left side of the equipment. (TOOL: 8 mm Allen wrench) The image is provid- ed only as an exam- ple. In this specific case, the tread belt is not installed in the equipment.
  • Page 112 SKILLRUN Technical Service Guide - Rev. 6.0 11. Remove the screw (41) both on the left and on the right side of the equip- ment. (TOOL: 8 mm Allen wrench) The image is provid- ed only as an exam- ple. In this specific case, the tread belt is not installed in the equipment.
  • Page 113 SKILLRUN Technical Service Guide - Rev. 6.0 13. Remove the pin (43), both on the right and on the left side of the car- riage. (TOOL: 8 mm Allen wrench). 14. Remove the 2 screws (44), both on the right and on the left side of the car- riage. (TOOL: 6 mm Allen wrench).
  • Page 114 SKILLRUN Technical Service Guide - Rev. 6.0 18. Place the equipment in a vertical position. 19. Insert the tubular met- al piece to keep the equip- ment balanced. Insert a screw in the hole (see the circle in red) that acts as a limit switch Protect the floor. If you do not have a tubular metal piece: protect the floor. Put the equipment in a vertical position. Insert the shims needed to make it more stable.
  • Page 115 SKILLRUN Technical Service Guide - Rev. 6.0 22. Position the lower part of the carriage (46) on the equipment. 23. Position the rod (45) on the equipment. 24. Apply Loctite 243 on the thread of the two screws (44). Drive the two screws (44), both on the right and on the left side of the equipment.

  • Page 116: Front Part

    SKILLRUN Technical Service Guide - Rev. 6.0 28. Refit the gradient motor, paying attention that the cable is repositioned correctly. . 29. Reposition the front roller on the equipment. Do not yet fix the front roller with the screws. 30. Time the 2 belts and tension them slightly to prevent slipping or to lose timing. 31. Insert the rubber strips between the belts and slats. Fit the 60 old slats with the new self-lock- ing nuts and the new plates. (“8.12.1 Reassembling the slats”) Pay ATTENTION to refitting the tread belt in the correct direction. The groove on each slat must face the front of the equipment. See the figure below. FRONT PART REAR PART 32. Tension the tread belt according to the procedure: “6.2.3 case 3: installation of a new tread belt - belt replacement”.

  • Page 117: Procedure To Follow If A Few Slats Are Worn But The Belts Are Ina Good Condition

    SKILLRUN Technical Service Guide - Rev. 6.0 6.1.4.3 PROCEDURE TO FOLLOW IF A FEW SLATS ARE WORN BUT THE BELTS ARE IN A GOOD CONDITION The following components are necessary. (The quantities depends on the number of slats to re- place).
  • Page 118 SKILLRUN Technical Service Guide - Rev. 6.0 FRONT PART REAR PART Uncontrolled copy if printed Pag. 118...

  • Page 119: Belt Tensioning

    SKILLRUN Technical Service Guide - Rev. 6.0 BELT TENSIONING The procedures “6.2.1 case 1: loosening the belt but without replacing it”, “6.2.2 CASE 2: Tread belt relaxed (effects: noisy tread belt; tread belt that beats against the UP - DOWN carriage when the equipment has a negative gradient -3%)”, “6.2.3 case 3: installation of a new tread belt - belt replacement”, describe in detail the procedure for tensioning the belt in equipment with an adjust- able rear and central bearing. Applicable equipment: - For SKILLRUN UNITY 7000; SKILLRUN TX 500; SKILLRUN UNITY 5000 with SN starting from: DJJ0AU17*168 , DJJ0EU17*2; - For SKILLRUN UNITY 5000 with SN prior to those indicated above, check if there is an adjusta- ble central and rear bearing. If yes, apply the belt tensioning procedure described in the following paragraphs (“6.2.1 case 1: loosening the belt but without replacing it”, “6.2.2 CASE 2: Tread belt relaxed (effects: noisy tread belt; tread belt that beats against the UP - DOWN carriage when the equipment has a negative gradient -3%)”, “6.2.3 case 3: installation of a new tread belt - belt re-...

  • Page 120: Case 1: Loosening The Belt But Without Replacing It

    SKILLRUN Technical Service Guide - Rev. 6.0 6.2.1 CASE 1: LOOSENING THE BELT BUT WITHOUT REPLACING IT CASE 1: An operation that includes loosening the belt (e.g. disassembly of the front and rear roller but no belt replacement). Follow the procedure described below: 1. Take as reference the position of the front pin, right and left side. See the table below. Take as reference the distance between the front roller frame, both on the right and on the left side of the equipment. (TOOL:...
  • Page 121 SKILLRUN Technical Service Guide - Rev. 6.0 2. After performing the operations: return the front roller to its original condition. 3. Make sure there is a maximum gap of 1 mm to 2 mm between the belt and the front bearing. The belt may lightly touch the bearing, but must not be overtensioned: as soon as the belt is in contact with the bearing, do not rotate the front pin bolt any further. ATTENTION: maintain the parallelism of the rollers.

  • Page 122: Case 2: Tread Belt Relaxed (Effects: Noisy Tread Belt; Tread Belt That Beats Against The Up - Down Carriage When The Equipment Has A Negative Gradient -3%)

    SKILLRUN Technical Service Guide - Rev. 6.0 6.2.2 CASE 2: TREAD BELT RELAXED (EFFECTS: NOISY TREAD BELT; TREAD BELT THAT BEATS AGAINST THE UP - DOWN CARRIAGE WHEN THE EQUIPMENT HAS A NEGATIVE GRADIENT -3%) CASE 2: Tread belt relaxed (the effects in this situation are as follows: noisy tread belt; tread belt that beats against the UP - DOWN carriage when the equipment has a negative gradient -3%. Follow the procedure indicated below: REAR PART FRONT PART ADJUSTABLE...

  • Page 123: Case 3: Installation Of A New Tread Belt - Belt Replacement

    SKILLRUN Technical Service Guide - Rev. 6.0 6.2.3 CASE 3: INSTALLATION OF A NEW TREAD BELT - BELT REPLACEMENT CASE 3: Replacement of the tread belt with a new tread belt or belt replacement. Follow the procedure indicated below: 1. Take as reference the position of the front pin, right and left side. See the table below. Take as reference the dis- tance between the front roll- er and the frame, both on the right and on the left side of the equipment. (TOOL: gauge).
  • Page 124 SKILLRUN Technical Service Guide - Rev. 6.0 front pin bolt any further. Turn both the right and left bolts on the front roller to maintain the par- allelism. ATTENTION: maintain the parallelism of the rollers. This is important as regards the position of the tread belt on the equipment.

  • Page 125: Skillrun Parameters

    SKILLRUN Technical Service Guide - Rev. 6.0 SKILLRUN PARAMETERS Applicability: SKILLRUN UNITY 5000 / 7000; SKILLRUN TX 500 Id (Par.) Values Description Unit of measurement Default linear speed Kmh*10 Default acceleration and deceleration (Kmh*100)/sec Default inclination setpoint Proportional gain PID Numerical constant Integral gain PID Numerical constant Linear or S-shaped ramp Numerical constant P07 Flag that signals the intervention of the DC motor...

  • Page 126: Drive Error Code List

    SKILLRUN Technical Service Guide - Rev. 6.0 DRIVE ERROR CODE LIST WARNING: When an error occurs, first upgrade the low kit fw to the latest released ver- sion. Code Error description Solution Error OVER-TEMPERATURE: the temperature -Check for dust in the drive components. of one of the two drive heat-sinks (inverter If necessary, clean the drive. part and Pfc part) exceeds the maximum -If it is always present even when the permitted temperature threshold for at equipment has just been turned on, with least 3 sec.
  • Page 127 SKILLRUN Technical Service Guide - Rev. 6.0 OVER-VOLTAGE: value of the DC Bus ex- - Brake unit (Broken/not connected) ceeds its maximum threshold. - Input voltage with power surges. - Power supply cable not correctly con- nected. SERIAL TIMEOUT: Serial communication -Check the serial communication. timeout. Communication errors between the high kit and the low kit. EEPROM: errors in the data stored in Ee- -The error may occur in the case of up- prom.
  • Page 128 SKILLRUN Technical Service Guide - Rev. 6.0 AC MOTOR BREAKER - Motor actually hot. Let the motor cool down. - If the error appears when the motor is cold, check the motor thermal protection on PIN 4 – PIN 5 of the AC belt motor con- nector (“Figure 86 - Detailed view of the AC belt motor connector”). In the case of an open circuit, replace the AC motor. If there is a closed circuit, replace the drive. The correct operation of the motor break- er is as follows: Cold motor: PIN 4 – PIN 5: Contact closed.
  • Page 129 SKILLRUN Technical Service Guide - Rev. 6.0 PHASE LOSS: Intervenes when the motor - Perform a factory reset (802 =1, then 800 turns in the opposite direction due to a loss =1) + standard settings; For details, see of encoder impulse or when the drive does “6.5 procedure for restoring the low kit not have in its memory the correct code of factory settings”.
  • Page 130 SKILLRUN Technical Service Guide - Rev. 6.0 MOVEMENT OF THE RUNNING - Upgrade the low kit fw to the latest re- SURFACE DURING THE HOLD leased version. PHASE[*]. - Perform the procedure for resetting the Hold phase: block of the running surface: factory settings for the low kit. (“6.5 pro- the slats are blocked, providing the user cedure for restoring the low kit factory with a stable surface while climbing onto settings”) the treadmill.
  • Page 131 SKILLRUN Technical Service Guide - Rev. 6.0 Drive COVER FAN. This alarm is generat- - Check for dust in the fan. If necessary, ed when a malfunction of the fan mounted clean the fan. on the drive cover is detected for at least 5 -Check the condition of the F4 fuse (“Fig- seconds. ure 21 - Detailed view of the drive board fuses – Fuse F4 is shown in red”) on the drive board. If OK, replace the drive.
  • Page 132 SKILLRUN Technical Service Guide - Rev. 6.0 Figure 71 [2 ] detailed view of the ferrite on the motor encoder Figure 72 [3] These two points have been implemented in production since DJJ0EU18000135 and DJJ0AU18000440. [*] Click the button ‘Yes’ on the display to try to make the error disappear. For details regarding the procedure to follow when replacing components, see “6.1 Procedure to fol- low when replacing components”...

  • Page 133: Procedure For Restoring The Low Kit Factory Settings

    Set the parameter 802 = 1 (factory reset command) Set the parameter 800 = 1 (command that saves the changes) After the ‘factory setting’ procedure, the standard setting MUST be carried out. ATTENTION: Remember to check the PAR 5 parameter to understand if DCLINK functions correctly. The value read must be around 400 Vdc. MESSAGE ON THE DISPLAY: ‘THE EQUIPMENT IS BLOCKED. CONTACT TECHNOGYM TECHNICAL SUPPORT’ All the Low Kit errors, with the exception of the errors: ▪ 7 (gradient motor) (“6.10 Message on the display : ‘DC MOTOR FAULT –PRESS “YES” TO QUIT THIS MESSAGE’ - error 07 dc gradient motor encoder”); ▪...

  • Page 134: Message On The Display 'Please Wait': Possible Causes

    SKILLRUN Technical Service Guide - Rev. 6.0 connection cable). If there is no continuity, try to replace the cable 0WCU0950xx. If there is continuity or if the error continues even after replacing the cable, proceed as indicated below: ▪ Try to replace the drive. (“6.1.2 replacing the drive”) ▪...

  • Page 135: Cise Screen Appears And Then The System Automatically Re- Turns To The Stand-By Screen

    SKILLRUN Technical Service Guide - Rev. 6.0 6.8.1 MESSAGE ON THE DISPLAY ‘PLEASE WAIT’ OR PRESS START – THE EXERCISE SCREEN APPEARS AND THEN THE SYSTEM AUTOMATICALLY RETURNS TO THE STAND-BY SCREEN Fixed message ‘Please Wait’ on the display OR Press the START button, the exercise screen appears and then the system automatically returns to the standby screen.

  • Page 136: Animation On The Display Of Disconnected Emergency, With The Indication To Re-Connect The Emergency

    SKILLRUN Technical Service Guide - Rev. 6.0 ANIMATION ON THE DISPLAY OF DISCONNECTED EMERGENCY, WITH THE INDICATION TO RE-CONNECT THE EMERGENCY Emergency disconnected shown on the display, with the indication to reconnect the emergency OK. Problem Reinsert the emergency correctly in its housing. Solved.
  • Page 137 SKILLRUN Technical Service Guide - Rev. 6.0 [1]: Patch connector N°6: Figure 75- SkillRun TX 500 Figure 76- SkillRun Unity 5000- SkillRun Unity 7000 [2]: For details, see “6.1.1 REPLACING the display” [3]: For details, see “6.1.2 replacing the drive”. [*]: For details, see “6.15 EQUIPMENT TESTING AFTER THE INTERVENTION OF TECHNICAL Uncontrolled copy if printed Pag. 137...

  • Page 138: Message On The Display : 'Dc Motor Fault -Press "Yes" To Quit This Message' - Error 07 Dc Gradient Motor Encoder

    SKILLRUN Technical Service Guide - Rev. 6.0 SERVICE” 6.10 MESSAGE ON THE DISPLAY : ‘DC MOTOR FAULT –PRESS “YES” TO QUIT THIS MESSAGE’ - ERROR 07 DC GRADIENT MOTOR ENCODER In the case of error 07, the following message appears on the display: ‘DC MOTOR FAULT - PRESS “YES”...
  • Page 139 SKILLRUN Technical Service Guide - Rev. 6.0 Message on the display : ‘DC MOTOR FAULT – PRESS YES TO QUIT THIS MESSAGE’ = Error 07 DC gradient motor encoder. Upgrade the SW of the High Kit. Upgrade the FW of the Low Kit. Perform the standard setting.
  • Page 140 SKILLRUN Technical Service Guide - Rev. 6.0 [1]: CHECK THE CORRECT OPERATION OF THE MICROSWITCH. ATTENTION: The circuit is opened or closed depending on the gradient position of the belt in which the equipment was blocked. To perform the check, Insert the tips of the tester in PIN 3 and PIN 8 of the drive connector. (cable 0WCU0967xx: Reset microswitch cable) [2]: Gradient motor connector details. PIN 1 = M+ /BROWN PIN 2 = M- /BLUE PIN 3 = nc PIN 4 = GND-WHITE PIN 5 = +5V-BROWN PIN 6 = OUT-GREEN...
  • Page 141 SKILLRUN Technical Service Guide - Rev. 6.0 Figure 80 [3]: Check that 24Vdc reaches the gradient motor: Insert the tips of the tester in PIN 1 and PIN 2 of the gradient motor connector connected to the drive / the extension cable with resistance 0WCU1086xx. PIN 1 - PIN 2 ~ 20-24 Vdc. PIN 1 = M+ /BROWN PIN 2 = M- /BLUE PIN 3 = nc PIN 4 = GND-WHITE PIN 5 = +5V-BROWN PIN 6 = OUT-GREEN...
  • Page 142 SKILLRUN Technical Service Guide - Rev. 6.0 [6]: Check that pulses are sent to the drive: ▪ Turn off the equipment; ▪ Insert the tips of the tester in PIN 4 and PIN 6 of the gradient motor connector connect- ed to the drive / the extension cable with resistance 0WCU1086xx. ▪ Turn on the equipment. Wait for the reset. ▪ During the reset: Check that the measured value is PIN 4 – PIN 6 ~ 2.5 Vdc. If the value 2.5 Vdc is measured, the Hall sensor functions correctly.

  • Page 143: Tread Belt Does Not Move Smoothly But Jerks / Error 08 Ac

    SKILLRUN Technical Service Guide - Rev. 6.0 6.11 TREAD BELT DOES NOT MOVE SMOOTHLY BUT JERKS / ERROR 08 AC BELT MOTOR ENCODER Tread belt does not move smoothly but jerks / Error 08 AC belt motor encoder Upgrade the FW of the Low Kit. Implement the factory OK.
  • Page 144 SKILLRUN Technical Service Guide - Rev. 6.0 [*]: For details, see “6.15 EQUIPMENT TESTING AFTER THE INTERVENTION OF TECHNICAL SERVICE”. [1]: For details see “6.5 procedure for restoring the low kit factory settings” [2]: Check parameter P05: In the service menu (2501), access the LOW KIT section. Enter ‘5’ and read the value. Correct value ~ 400. [3]: For details, see “6.1.2 replacing the drive”. [4]: Encoder operational check: ▪ Access the Service menu 2501; ▪ Access the Troubleshootings menu; ▪ Press START and check the speed (Km/h); ▪ Check that the frequency values of the DRIVE Output Frequency parameter (P36) are around: Speed DRIVE Output Frequency Notes [Hz] 5 km/h ~ 300 Hz If the test is carried out without anyone walking/running on the tread belt, the precision is around If the test is carried out with a per- son walking/running on the tread...
  • Page 145 SKILLRUN Technical Service Guide - Rev. 6.0 [5]: Check the resistance between the 3 phases of the belt motor: PIN 1 - PIN 2 = 0.5 Ω PIN 1 - PIN 3 = 0.5 Ω PIN 2 - PIN 3 = 0.5 Ω Figure 86 - Detailed view of the AC belt motor connector [6]: Check the Vac of the 3 phases on the drive, with the tread belt moving: The 3 values measured between: ▪ PIN 1 and the earth ▪ PIN 2 and the earth ▪...

  • Page 146: Message On The Display: 'Warning: Encoder Motor- Press

    SKILLRUN Technical Service Guide - Rev. 6.0 Figure 87 6.12 MESSAGE ON THE DISPLAY: ‘WARNING: ENCODER MOTOR- PRESS “YES” TO QUIT THIS MESSAGE’ - ERROR 15 LOSS OF IMPULSE In the case of error 15, the following message appears on the display: ‘WARNING: ENCODER MO- TOR- PRESS “YES”...

  • Page 147: Error 13 - Malfunction In The 24 Vdc Power Distribution

    Technical Service Guide - Rev. 6.0 6.13 ERROR 13 - MALFUNCTION IN THE 24 VDC POWER DISTRIBUTION Equipment off/In the error log appears E13/ Message on the display: ‘The equipment is blocked. Contact Technogym technical support’ OK. Problem Upgrade the low kit fw to the latest released version. Problem solved*? Solved.
  • Page 148 SKILLRUN Technical Service Guide - Rev. 6.0 PIN 1 = M+ /BROWN PIN 2 = M- /BLUE PIN 3 = nc PIN 4 = GND-WHITE PIN 5 = +5V-BROWN PIN 6 = OUT-GREEN Figure 89 - Detailed view of the associated PINs and signals Figure 90 Figure 91 [3]: Check that 24Vdc reaches the gradient motor: Insert the tips of the tester in PIN 1 and PIN...
  • Page 149 SKILLRUN Technical Service Guide - Rev. 6.0 2 of the gradient motor connector connected to the drive / the extension cable with resistance 0WCU1086xx. PIN 1 - PIN 2 ~ 20-24 Vdc. PIN 1 = M+ /BROWN PIN 2 = M- /BLUE PIN 3 = nc PIN 4 = GND-WHITE PIN 5 = +5V-BROWN PIN 6 = OUT-GREEN Figure 92 - Detailed view of the associated PINs and signals...

  • Page 150: Gymkit Not Functioning

    SKILLRUN Technical Service Guide - Rev. 6.0 PIN 1 = M+ /BROWN PIN 2 = M- /BLUE PIN 3 = nc PIN 4 = GND-WHITE PIN 5 = +5V-BROWN PIN 6 = OUT-GREEN Figure 94 - Detailed view of the associated PINs and signals [*]: For details, see “6.15 EQUIPMENT TESTING AFTER THE INTERVENTION OF TECHNICAL SERVICE”.
  • Page 151 SKILLRUN Technical Service Guide - Rev. 6.0 Figure 95 2- Click on Workout; Figure 96 Uncontrolled copy if printed Pag. 151...

  • Page 152: Equipment Testing After The Intervention Of Technical

    SKILLRUN Technical Service Guide - Rev. 6.0 3- Enable the ‘Detect Gym Equipment’ function. Figure 97 CASE B: If the GymKit functions on the other equipment: • Make sure that the last sw version of UNITY 3.0 is installed on the specific SKILLRUN. If neces- sary, upgrade the sw using the USB upgrade key synchronised with PC Synch. •...

  • Page 153: Possible Unhooking Of The Side Guards

    SKILLRUN Technical Service Guide - Rev. 6.0 wer supply socket and layout of cables”and “5.4.3 recommendation regarding cable arrangement”. If necessary arrange them correctly. It’s also necessary to perform the following checks: ▪ Check the presence / the state of wear of warning labels. Check if the warning labels are readable; ▪ If the equipment must be fixed to wall / ground / ceiling or together with other machi- nes: check that the equipment is actually fixed. 6.16 POSSIBLE UNHOOKING OF THE SIDE GUARDS On SKILLRUN UNITY 5000 with SN starting from DJJ0EU18000031 to DJJ0AU18000113 has been implemented a change relative to the frame in order to avoid the possible unhooking of the side guards. SKILLRUN TX 500 and SKILLRUN UNITY 7000 leave production already with this im- provement. In case of the unhooking of the side guards, install the footrest brackets as below. ATTENTION: In the following photos the technician doesn’t use the protective gloves. Remember to use them.
  • Page 154 SKILLRUN Technical Service Guide - Rev. 6.0 Put the bracket (A) on the frame, balancing it as compared to the hole (B). Mark the two positions, in correspondence of the holes of the bracket, where to drill the frame. (TOOL: drill). ATTENTION:For safety reason, mark the frame holding the bracket with pliers. Put a magnet (C) near the first position (D1) and drill the frame, as shown in the following figure. (TOOL: Drill with a 3.5 mm drill bit). Uncontrolled copy if printed Pag. 154...
  • Page 155 SKILLRUN Technical Service Guide - Rev. 6.0 The magnet will gather the shavings of the frame, as shown in figure below. Then, repeat the same procedure for the second position (D2). Fasten the bracket to the frame in D1 and D2. (TOOL: 4 mm self-tapping screws). Uncontrolled copy if printed Pag. 155...

  • Page 156: Product Changes

    SKILLRUN Technical Service Guide - Rev. 6.0 Repeat the procedure to install the other two brackets (shown in the figure below) on the same side of the machine. Then reassembly the footrest guard (right side). Disassemble the rear side footrest guard (left side of the machine) as described in this Tech- nical Service Guide. In the same way, fasten the three brackets to the frame. Then reassembly the footrest guard (left side). Reassemble the machine.
  • Page 157 SKILLRUN Technical Service Guide - Rev. 6.0 Figure 98- New front guard ASSEMBLY PROCEDURE Remove the front guard on SKILLRUN, as detailed in this Technical Service Guide. Preserve the screws just removed to assemble the new front guard. Assemble the new shaped front guard on the machine and fasten the relative screws. Reassemble the machine. Place the cables along the front guard of the machine, inserting them into the cable ties. Uncontrolled copy if printed Pag. 157...
  • Page 158 SKILLRUN Technical Service Guide - Rev. 6.0 Plug the power cable completely into the product socket first and then into the wall socket. The power supply cable must be connected to the equipment as indicated below. Figure 99 Turn on the machine and bring it to the maximum gradient of 25%. Turn off the machine. Uncontrolled copy if printed Pag. 158...

  • Page 159: What To Do In Case Of Equipment Out Of Order / Blocked

    SKILLRUN Technical Service Guide - Rev. 6.0 Position the cable tie as indicated below Figure 100 Turn on the machine Bring the machine to the maximum slope, both positive and negative, for 5 times. Do not leave excess portions of cable near/below moving parts (tread belt, carriage) and check that there are no trapped cables. 6.18 WHAT TO DO IN CASE OF EQUIPMENT OUT OF ORDER / BLOCKED.
  • Page 160 SKILLRUN Technical Service Guide - Rev. 6.0 Blank page Uncontrolled copy if printed Pag. 160...

  • Page 161: Skillrun Format

    Direct). SKILLRUN APP Go to the site pro.mywellness.com. In the Technogym APP Store section, select and install the two following applications, one for SKILLRUN and one for Unity Self: SKILLRUN CLASS- ES (Equipment: Treadmill) and SKILLRUN CLASSES (Equipment: Unity Self).
  • Page 162 SKILLRUN Technical Service Guide - Rev. 6.0 Figure 102 Click on ROOMS FOR GROUP CLASSES; click on NEW ROOM. Figure 103 Uncontrolled copy if printed Pag. 162...
  • Page 163 SKILLRUN Technical Service Guide - Rev. 6.0 Set the name of the room. Click the OK key to the bottom right to save the setting. Figure 104 Uncontrolled copy if printed Pag. 163...
  • Page 164 SKILLRUN Technical Service Guide - Rev. 6.0 Figure 105 Uncontrolled copy if printed Pag. 164...
  • Page 165 SKILLRUN Technical Service Guide - Rev. 6.0 CONFIGURING UNITY SELF UNITY SELF ARTIS/EXCITE COMPATIBLE: from version E0204V15 onwards. The presence of HDMI OUT is necessary. ATTENTION: Check the SW version of UNITY 3.0. If necessary, upgrade to last version, us- ing the USB upgrade key, synchronised with PC Synch.
  • Page 166 SKILLRUN Technical Service Guide - Rev. 6.0 In the Equipment Setting section of the ‘Equipment Set Up’ app, configure the Unity Self by entering: ▪ the Unity Self number (SET THE EQUIPMENT NUMBER); Set the EQUIPMENT NUMBER of UNITY SELF with the number 100. ▪...
  • Page 167 SKILLRUN Technical Service Guide - Rev. 6.0 ATTENTION: Check the SW version of UNITY 3.0. If necessary, upgrade UNITY 3.0 to last version, using the USB upgrade key, synchronised with PC Synch. Configure the wi-fi or cabled network. Set the facility URL. ATTENTION: The SKILLRUNs and the Unity Self must have the same facility URL.
  • Page 168 SKILLRUN Technical Service Guide - Rev. 6.0 Figure 110 Point the camera of your smartphone towards the QR code and scan it. In the Equipment Setting section of the ‘Equipment Set Up’ app, configure the SKILLRUN by entering: ▪ the SKILLRUN number (SET THE EQUIPMENT NUMBER); Assign a unique number to each SKILLRUN.
  • Page 169 SKILLRUN Technical Service Guide - Rev. 6.0 Figure 111 Uncontrolled copy if printed Pag. 169...
  • Page 170 SKILLRUN Technical Service Guide - Rev. 6.0 Figure 112 RESTARTING THE EQUIPMENT Once class configuration is complete, turn Unity Self and the SKILLRUNS off and then back on. Each time a change is implemented relative to the class / network configuration, on Unity Self and/ or Skillrun, turn the Unity Self / Skillrun off and then back on.

  • Page 171: Skillrun Class Operating Test

    SKILLRUN Technical Service Guide - Rev. 6.0 7.2.1 SKILLRUN CLASS OPERATING TEST Check on the Unity Self that the icon for the SKILLRUN class appears. The SKILLRUN class icon will instead not appear on the SKILLRUNS. Figure 113 Perform the operating test for the SKILLRUN class as described below: From Unity Self: Click the SKILLRUN CLASSES icon.
  • Page 172 SKILLRUN Technical Service Guide - Rev. 6.0 Click on CONTINUE AS GUEST. Figure 115 Click on YES. Figure 116 Uncontrolled copy if printed Pag. 172...
  • Page 173 SKILLRUN Technical Service Guide - Rev. 6.0 Select UNSCHEDULED. Figure 117 Select NO PROFILE. Figure 118 Select NO MUSIC. Figure 119 Uncontrolled copy if printed Pag. 173...
  • Page 174 SKILLRUN Technical Service Guide - Rev. 6.0 Click ENTER. Figure 120 Click START to start the class. The countdown will start. Figure 121 Uncontrolled copy if printed Pag. 174...
  • Page 175 SKILLRUN Technical Service Guide - Rev. 6.0 The SKILLRUN display will show the following message. Click on CONTINUE WITHOUT LOGGING IN. Figure 122 The Unity Self display will show the training data relative to the participants of the SKILLRUN class. Figure 123 From Unity Self, click the STOP button to end the SKILLRUN class.

  • Page 176: The Skillrun Class Does Not Function Already The First Time You Try To Activate It (Only For Skillrun Unity 5000 And Skillrun Unity 7000)

    THE SKILLRUN CLASS DOES NOT FUNCTION ALREADY THE FIRST TIME YOU TRY TO ACTIVATE IT (ONLY FOR SKILLRUN UNITY 5000 AND SKILLRUN UNITY 7000) Check that the minimum installation requirements have been observed. Check that the network configuration for SKILLRUN and Unity Self was set correctly.
  • Page 177 SKILLRUN Technical Service Guide - Rev. 6.0 Check the operation of the SKILLRUN class, as described in paragraph “7.2.1 skillrun class oper- ating test” Uncontrolled copy if printed Pag. 177...
  • Page 178 SKILLRUN Technical Service Guide - Rev. 6.0 Blank page. Uncontrolled copy if printed Pag. 178...

  • Page 179: Procedures For Disassembly-Reassembly And Replacement Of Components

    SKILLRUN Technical Service Guide - Rev. 6.0 PROCEDURES FOR DISASSEMBLY-REASSEMBLY AND REPLACEMENT OF COMPONENTS For details, see the video “Disassembly instructions - SKILLRUN” available on the E-Learn- ing platform. NECESSARY TOOLS Medium-sized Phillips screwdriver; Small Phillips screwdriver; Flat screwdriver; 2.5 mm - 3 mm - 5 mm - 8 mm hexagon key wrench; 13 mm open-end wrench;...

  • Page 180: Equipment Reference

    SKILLRUN Technical Service Guide - Rev. 6.0 IsoFlex Topas L 32 Klueber grease; IsoFlex Topas L 32 Klueber grease for lubricating the tread belt - motor belt belts (NOT PO- LI-V) - carriage wheel pin. It is recommended to perform the operation using a brush. Brush for lubricating the components;...
  • Page 181 SKILLRUN Technical Service Guide - Rev. 6.0 Figure 126 Press the button (B) to turn it off (“O” state). Disconnect the power supply cable from the wall socket. Figure 127 Uncontrolled copy if printed Pag. 181...

  • Page 182: Disassembling The Display

    SKILLRUN Technical Service Guide - Rev. 6.0 DISASSEMBLING THE DISPLAY 8.4.1 SKILLRUN TX 500 (10’’ INTERFACE) TIME USED FOR DISASSEMBLY AND REASSEMBLY: 5 minutes Remove inter- locked guard (D). Remove inter- locked guard (E). Remove the two bolts (F). (TOOL: 2 x 13 mm open-end wrenches).

  • Page 183: Skillrun Unity 5000/7000 (Unity 3.0)

    SKILLRUN Technical Service Guide - Rev. 6.0 8.4.2 SKILLRUN UNITY 5000/7000 (UNITY 3.0) TIME USED FOR DISASSEMBLY AND REASSEMBLY: 20 minutes Remove inter- locked guard (D). Remove inter- locked guard (E). Remove guard (F) by removing the 7 screws (G) fasten- ing the guard to the equipment frame.
  • Page 184 SKILLRUN Technical Service Guide - Rev. 6.0 Remove the two bolts (H). (TOOL:2x13 mm open-end wrenches) Lift the display until removing it from the two display uprights. Uncontrolled copy if printed Pag. 184...

  • Page 185: Disassembling The Object Holder Guard

    SKILLRUN Technical Service Guide - Rev. 6.0 DISASSEMBLING THE OBJECT HOLDER GUARD 8.5.1 SKILLRUN TX 500 (10’’ INTERFACE) TIME USED FOR DISASSEMBLY AND REASSEMBLY: 15 minutes. Remove the inter- locked guard (D). Remove the inter- locked guard (E). Loosen the two bolts (F).
  • Page 186 SKILLRUN Technical Service Guide - Rev. 6.0 Lift the display until reaching the position indicat- ed in the figure. Remove screws (K) below. (TOOL: medium Phillips screw- driver). Uncontrolled copy if printed Pag. 186...
  • Page 187 SKILLRUN Technical Service Guide - Rev. 6.0 Remove the two screws (I), and the relative cable ties fixed to them. (TOOL: medium Phillips screw- driver). Disconnect the 2 side connectors located area (J). The image at the side is purely for information.

  • Page 188: Skillrun Unity 5000 /7000 (Unity 3.0)

    SKILLRUN Technical Service Guide - Rev. 6.0 8.5.2 SKILLRUN UNITY 5000 /7000 (UNITY 3.0) TIME USED FOR DISASSEMBLY AND REASSEMBLY: 15 minutes. Remove the inter- locked guard (D). Remove the inter- locked guard (E). Loosen bolts (H). (TOOL: 2x13 mm open-end wrenches).
  • Page 189 SKILLRUN Technical Service Guide - Rev. 6.0 Lift the display un- til reaching the po- sition indicated in figure. Remove screws (K) below. (TOOL: medium Phillips screwdri- ver) . Uncontrolled copy if printed Pag. 189...
  • Page 190 SKILLRUN Technical Service Guide - Rev. 6.0 Remove the two screws (I), the relative cable ties fixed to them. (TOOL: medium Phillips screwdri- ver). Disconnect the 3 side connectors lo- cated in the area (J). (TOOL: flat screwdriver to re- move the headpho- ne connector).

  • Page 191: Disassembling The Emergency Stop Unit

    SKILLRUN Technical Service Guide - Rev. 6.0 DISASSEMBLING THE EMERGENCY STOP UNIT TIME USED FOR DISASSEMBLY AND REASSEMBLY: 20 minutes. Perform all the steps described in the previous paragraph: “8.5 Disassembling the object holder guard” D i s c o n n e c t the two con- nectors from...

  • Page 192: Disassembling The Stop Button

    SKILLRUN Technical Service Guide - Rev. 6.0 DISASSEMBLING THE STOP BUTTON TIME USED FOR DISASSEMBLY AND REASSEMBLY: 20 minutes. Example of disassembly of the right knob. 1. Remove the two screws (P) on the knob. (TOOL: me- dium Phillips screwdriver) 2.
  • Page 193 SKILLRUN Technical Service Guide - Rev. 6.0 3. Remove the 3 screws (Q) from below the knob. (TOOL: medium Phillips screwdriver). ATTENTION: during reassembly, be careful not to pinch the cables. Keep the cables to one side, fastening them with adhesive tape. 4.
  • Page 194 SKILLRUN Technical Service Guide - Rev. 6.0 6. Remove the 3 screws (R). (TOOL: medium Phillips screwdriver) ATTENTION: during re- assembly, position the knobs in the correct di- rection. The dots inside the knob guards must be positioned by the user.
  • Page 195 SKILLRUN Technical Service Guide - Rev. 6.0 7. Remove the 2 central con- nectors. Remove the cable tie, if present. ATTENTION: during re- assembly, make sure to correctly reassemble the cables. Uncontrolled copy if printed Pag. 195...
  • Page 196 SKILLRUN Technical Service Guide - Rev. 6.0 Detailed view of the connec- tors. 8. Remove the guard (S). Uncontrolled copy if printed Pag. 196...
  • Page 197 SKILLRUN Technical Service Guide - Rev. 6.0 Remove internal 4 screws (T) from below. (TOOL: medium Phillips screwdriver) Uncontrolled copy if printed Pag. 197...
  • Page 198 SKILLRUN Technical Service Guide - Rev. 6.0 10. Remove the guard (T) Detailed view of the STOP button. Uncontrolled copy if printed Pag. 198...

  • Page 199: Disassembling The Side Handlebars

    SKILLRUN Technical Service Guide - Rev. 6.0 DISASSEMBLING THE SIDE HANDLEBARS Perform all the steps described in the paragraph “8.7 Disassembling the stop button”(from point 1 to point 4). 2. Remove the 4 screws below the guard (14). (TOOL: medium Phillips screwdriver) Uncontrolled copy if printed...
  • Page 200 SKILLRUN Technical Service Guide - Rev. 6.0 Remove guard (14). Uncontrolled copy if printed Pag. 200...
  • Page 201 SKILLRUN Technical Service Guide - Rev. 6.0 4. Remove the screw (15), from the inside of the side knob. (TOOL: 5 mm hexa- gon key wrench). 5. Remove the two screws (16). (TOOL: 5 mm hexagon key wrench). ATTENTION: hold the han- dle to pre- vent it from falling...

  • Page 202: Disassembling The Joystick

    SKILLRUN Technical Service Guide - Rev. 6.0 6. Remove the han- dlebar (17). Pay ATTEN- TION to the presence the fastening block (18). ATTENTION: during reassembly, push the handlebar forward and then tighten the two upper screws and the lower screw. DISASSEMBLING THE JOYSTICK 1.
  • Page 203 SKILLRUN Technical Service Guide - Rev. 6.0 2. Remove the front part of the joystick (13). 3. Remove the screw be- low the joystick. (TOOL: hexagon wrench) Uncontrolled copy if printed Pag. 203...

  • Page 204: Disassembling The Guards - Bottom Of The Equipment

    SKILLRUN Technical Service Guide - Rev. 6.0 4. Lift the rear part of the joystick, (13). 5. Disconnect the connec- tor. 6. It is now possible to re- move the rear part of the joystick (13). ATTENTION: during reassembly, if it is difficult to reconnect the cable to the joystick, remove the top guard.
  • Page 205 SKILLRUN Technical Service Guide - Rev. 6.0 2. Remove the screw (U). (TOOL: medium Phillips screwdriver) 3. Remove the interlocked guard (2), pulling it to- wards the outside of the equipment. 4. Remove the screw (V). (TOOL: medium Phillips screwdriver) 5.

  • Page 206: Disassembling The Front Side Guard

    SKILLRUN Technical Service Guide - Rev. 6.0 8.10.2 DISASSEMBLING THE FRONT SIDE GUARD 1. Remove the inter- locked guard (2), pulling it towards the outside of the equipment. 2. Remove the screw (X). (TOOL: medium Phillips screwdriver) 3. Push the guard (4) slightly towards front side of the equip-...

  • Page 207: Disassembling The Front Guard

    SKILLRUN Technical Service Guide - Rev. 6.0 8.10.3 DISASSEMBLING THE FRONT GUARD 1. Remove the front side guard lateral, right and left, as described in paragraph “8.10.2 Disas- sembling the front side guard”. 2. Remove the screw (6). (TOOL: medium Phillips screwdriver) 3.

  • Page 208: Disassembling The Footrest Guard

    SKILLRUN Technical Service Guide - Rev. 6.0 4. Remove the screw (9). (TOOL: medium Phillips screwdriver) 5. The front guard can now be removed. The front guard could be as that shown in the paragraph “6.17.1 new front guard to arrange the excess portion of cable - ASSEMBLY PROCEDURE”...
  • Page 209 SKILLRUN Technical Service Guide - Rev. 6.0 3. Push the foot- rest guard towards the rear part of the equipment, to re- lease screws from the eyelets. 4. Remove the foot- rest guard (X). Uncontrolled copy if printed Pag. 209...

  • Page 210: Disassembling The Front Side Footrest Guard

    SKILLRUN Technical Service Guide - Rev. 6.0 8.11.2 DISASSEMBLING THE FRONT SIDE FOOTREST GUARD 1. Remove the front side guard as described in paragraph “8.10.2 Disassembling the front side guard” 2. Remove the 3 taptite screws (Y). (TOOL: medi- um Phillips screwdriver) During reassembly, tighten the taptite screws with...

  • Page 211: Disassembling The Slats

    SKILLRUN Technical Service Guide - Rev. 6.0 8.12 DISASSEMBLING THE SLATS 1. Perform all the operations for removing the right and left front side footrest tread belt “8.11.2 Disassembling the front side footrest guard”) OR the right and left rear side footrest tread belt (“8.11.1 Disassembling the rear side footrest guard”).

  • Page 212: Disassembling The Right Rear Pulley

    SKILLRUN Technical Service Guide - Rev. 6.0 8.13 DISASSEMBLING THE RIGHT REAR PULLEY 1. Perform the operations for removing the right rear side guard. (“8.10.1 Disassembling the rear side guard”). 2. Turn the tread belt un- til the belt can be removed (19).
  • Page 213 SKILLRUN Technical Service Guide - Rev. 6.0 Check that the belt is lubricated and not dry. If the belt is dry, lubricate it with IsoFlex Topas L 32 Klueber grease. It is recommended to use a brush. ATTENTION: the POLI- V belts must not be lubricated.
  • Page 214 SKILLRUN Technical Service Guide - Rev. 6.0 TENSIONING THE TOOTHED BELT 14 mm - 16 mm: - if the belt is replaced with a new one, tension the belt to the frequency: 200 ± 5 Hz. - if the belt is loosened / removed and then the same one is reassembled: tension the belt to the frequency: 180 ±...
  • Page 215 SKILLRUN Technical Service Guide - Rev. 6.0 4. Insert two of the screws removed in the previ- ous step, in the two holes shown in the figure, in or- der to remove the locking device. Uncontrolled copy if printed Pag. 215...

  • Page 216: Disassembling The Belt Motor

    SKILLRUN Technical Service Guide - Rev. 6.0 5. Remove the locking de- vice (20) and the pulley (21). 8.14 DISASSEMBLING THE BELT MOTOR TIME USED FOR DISASSEMBLY AND REASSEMBLY: approx. 45 minutes. 1. Remove at least 4 slats, as described in paragraph “8.12 Disassembling the slats” (from point 1 to point 4).
  • Page 217 SKILLRUN Technical Service Guide - Rev. 6.0 2. Turn the tread belt until the belt can be re- moved (19). (Rear right side part). Check that the belt is lubricated and not dry. If the belt is dry, lubricate it with IsoFlex To- pas L 32 Klueber grease.
  • Page 218 SKILLRUN Technical Service Guide - Rev. 6.0 Figure 131 - poly-V belt TENSIONING THE TOOTHED BELT 14 mm - 16 mm: - if the belt is replaced with a new one, tension the belt to the frequency: 200 ± 5 Hz. - if the belt is loosened / removed and then the same one is reassembled: tension the belt to the frequency: 180 ±...
  • Page 219 SKILLRUN Technical Service Guide - Rev. 6.0 3. Take as a reference distance between the plate and the frame. (TOOL: gauge) Uncontrolled copy if printed Pag. 219...
  • Page 220 SKILLRUN Technical Service Guide - Rev. 6.0 4. Disconnect the cables (22) and (23) and remove them. (belt motor cable and encoder cable). Uncontrolled copy if printed Pag. 220...
  • Page 221 SKILLRUN Technical Service Guide - Rev. 6.0 5. Loosen the screw (27) on the frame. (TOOL: hexagon wrench). This makes it pos- sible to have some play when reassem- bling the belt motor. 6. Remove the nut (24). (TOOL: 13 mm open-end wrench).
  • Page 222 SKILLRUN Technical Service Guide - Rev. 6.0 7. Remove the 3 screws (25). (TOOL: 8 mm hexa- gon key wrench). Remove screws (26) from be- hind the motor. (TOOL: Ratchet with 5 mm sock- et). In this way, the plate is no longer constrained to the motor.
  • Page 223 SKILLRUN Technical Service Guide - Rev. 6.0 9. Remove the belt mo- tor from its housing. ATTENTION: do not lift the encoder motor ATTENTION: when reassembling each individual slat (whether it is new or not) 4 NEW SELF-LOCKING NUTS and 2 NEW PLATES MUST be used. Uncontrolled copy if printed Pag.

  • Page 224: Disassembling The Gradient Motor

    SKILLRUN Technical Service Guide - Rev. 6.0 8.15 DISASSEMBLING THE GRADIENT MOTOR TIME USED FOR DISASSEMBLY AND REASSEMBLY: approx. 1 hour. 1. Remove 8 slats, as described in paragraph “8.12 Disassembling the slats” (from point 1 to point 4). During the reassembly of the slats, carefully follow the instructions provided in the paragraph “8.12.1 Reassembling the slats”.
  • Page 225 SKILLRUN Technical Service Guide - Rev. 6.0 3. Lift the equip- ment slightly and insert the foot in the provided hole, on the right side of the equipment. Ad- just the lower nut to relieve the weight from the carriage. In- sert the upper nut to be safe.
  • Page 226 SKILLRUN Technical Service Guide - Rev. 6.0 5. Disconnect the gradient motor cable and remove it. Uncontrolled copy if printed Pag. 226...
  • Page 227 SKILLRUN Technical Service Guide - Rev. 6.0 6. Remove the snap ring (28). (TOOL: snap ring pliers) 7. Remove the pin from the other side (29). (TOOL: Pointed pliers) Uncontrolled copy if printed Pag. 227...
  • Page 228 SKILLRUN Technical Service Guide - Rev. 6.0 8. Remove the snap ring (30). (TOOL: snap ring pliers) 9. Remove the pin from the other side (29). (TOOL: Pointed pliers) gradient motor can now be removed. Uncontrolled copy if printed Pag. 228...

  • Page 229: Disassembling The Microswitch

    SKILLRUN Technical Service Guide - Rev. 6.0 8.16 DISASSEMBLING THE MICROSWITCH TIME USED FOR DISASSEMBLY AND REASSEMBLY: approx. 15 min. 1. Remove the front right side guard. (“8.10.2 Disassembling the front side guard”) Uncontrolled copy if printed Pag. 229...
  • Page 230 SKILLRUN Technical Service Guide - Rev. 6.0 2. Take as a reference the position of the microswitch plate. (TOOL: market). 3. Remove the two screws (31). (TOOL: medium Phillips screwdriver) Uncontrolled copy if printed Pag. 230...

  • Page 231: Disassembling The Drive

    SKILLRUN Technical Service Guide - Rev. 6.0 Remove screws (32). (TOOL: small Phillips screw- driver) 8.17 DISASSEMBLING THE DRIVE TIME FOR DISASSEMBLY AND REASSEMBLY: approx. 10 min. 1. Remove the rear right side guard. (“8.10.1 Disassembling the rear side guard”). 2.
  • Page 232 SKILLRUN Technical Service Guide - Rev. 6.0 4. Remove the 2 nuts (35). (TOOL: Ratchet with mm socket) 5. Remove the drive (33). Uncontrolled copy if printed Pag. 232...
  • Page 233 SKILLRUN Technical Service Guide - Rev. 6.0 6. Open the cable tie shown in the figure to free the remaining cables. 7. Disconnect the cable (36) con- nected to the rear part of the drive. 8. Remove the earth cable (37) fastened to the rear part of the drive.

  • Page 234: Reassembling The Drive

    SKILLRUN Technical Service Guide - Rev. 6.0 8.17.1 REASSEMBLING THE DRIVE Pay ATTENTION when passing the cables and the cable ties. During reassembly of the drive, the passage of the cables and the cable ties MUST BE RESTORED exactly as they were orig- inally.
  • Page 235 SKILLRUN Technical Service Guide - Rev. 6.0 4. Break the 2 rivets (38). (TOOL: drill with 4 mm bit) ATTENTION: the drill bit must not press against the slats. ATTENTION: use protective goggles while using the drill. FRONT PART LEFT SIDE RIGHT SIDE REAR PART Uncontrolled copy if printed...

  • Page 236: Reassembling The Braking Resistance

    SKILLRUN Technical Service Guide - Rev. 6.0 5. Remove the braking resistance. 8.18.1 REASSEMBLING THE BRAKING RESISTANCE The following is required: - 1 riveter; - 2 rivets to fasten the braking resistance to the plate. Uncontrolled copy if printed Pag. 236...

  • Page 237: Disassembling The Front And Rear Roller

    SKILLRUN Technical Service Guide - Rev. 6.0 Pay ATTENTION when passing the cables and the cable ties. During reassembly of the drive, the passage of the cables and the cable ties MUST BE RESTORED exactly as they were orig- inally. 8.19 DISASSEMBLING THE FRONT AND REAR ROLLER TIME FOR DISASSEMBLY AND REASSEMBLY: approx.
  • Page 238 SKILLRUN Technical Service Guide - Rev. 6.0 Remove screws (39) from the flange bearing, both on the right and on the left rear side of the equip- ment. (TOOL: 6 mm Al- len wrench). ATTENTION: during reassembly, ap- ply Loctite 243 on the screw thread.
  • Page 239 SKILLRUN Technical Service Guide - Rev. 6.0 9. Turn the tread belt in order to access the front roller. 10. Take as reference the distance between the front roller and the frame, both on the right and on the left side of the equipment.
  • Page 240 SKILLRUN Technical Service Guide - Rev. 6.0 11. Alternatively, take as reference the posi- tion of the front shaft, in correspondence of which the frame “rests”. (TOOL: marker). 12. Remove the two front screws. (TOOL: 8 mm hexagon key wrench) Uncontrolled copy if printed Pag.
  • Page 241 SKILLRUN Technical Service Guide - Rev. 6.0 13. Remove the front roller, shown in the fig- ure. ATTENTION: refit the front roller in the correct direc- tion to have the correct tension of the running sur- face. 14. Remove the rear roller.

  • Page 242: Assembling The Rear Roller

    SKILLRUN Technical Service Guide - Rev. 6.0 8.19.1 ASSEMBLING THE REAR ROLLER 1. Insert the new rear roller in the eyelet in the equipment. The longer part of the roller must be positioned on the right side of the equipment. Assemble the rear roller as follows: REFERENCE IMAGE, RIGHT SIDE OF THE EQUIPMENT Uncontrolled copy if printed...
  • Page 243 SKILLRUN Technical Service Guide - Rev. 6.0 REFERENCE IMAGE, LEFT SIDE OF THE EQUIPMENT 2. Insert the bearing (G) and the snap ring (I) in the right side of the shaft. ATTENTION: do not tighten the bearing yet. ATTENTION: adjust the position of the flange bearing keeping in mind that a grub screw must be tightened in the slot of the roller.
  • Page 244 SKILLRUN Technical Service Guide - Rev. 6.0 3. Insert the flange bearing (A) in the left side of the shaft. ATTENTION: do not tighten the bear- ing yet. ATTENTION: adjust the position of the flange bearing keeping in mind that a grub screw must be tightened in the slot of the roller.
  • Page 245 SKILLRUN Technical Service Guide - Rev. 6.0 10. Fasten the 4 screws (previously removed), on the locking device. (TOOL: 3 mm hexagon key wrench). ATTENTION: during reassembly, tighten each screw with a tightening torque of 5 Nm (3.7 lbf-ft) (3 turns per screw). 12.
  • Page 246 SKILLRUN Technical Service Guide - Rev. 6.0 Uncontrolled copy if printed Pag. 246...

  • Page 247: Tightening Torques - Grease- Adhesives & Sealants - Belt Tensioning

    SKILLRUN Technical Service Guide - Rev. 6.0 TIGHTENING TORQUES - GREASE- ADHESIVES & SEALANTS - BELT TENSIONING SIDE FOOTREST GUARD Figure 132 - detailed view of the rear footrest guard - right and left side of the equipment Figure 133 - detailed view of the front footrest guard - right and left side of the equipment TIGHTENING TORQUE of the taptite screws (W) and (Y) that fasten the footrest guard to the frame: 3 Nm - 2.2 lbf-ft.

  • Page 248: Slats

    SKILLRUN Technical Service Guide - Rev. 6.0 SLATS Figure 134 - detailed view of a SLAT TIGHTENING TORQUE OF EACH PAIR OF SELF-LOCKING NUTS (10): Tighten the first self-locking nut with a tightening torque of 1.6 Nm (1.2 lbf-ft). Tighten the second self-locking nut with a tightening torque of 1.6 Nm (1.2 lbf-ft).

  • Page 249: Motor Transmission

    SKILLRUN Technical Service Guide - Rev. 6.0 TIGHTENING TORQUE of the screws (26) that fasten the belt motor to the frame: apply Loctite 243 on the screw thread. Afterwards, tighten the screw with a tightening torque of 9 Nm (6.6 lbf-ft). MOTOR TRANSMISSION 9.4.1 RIGHT REAR PULLEY Figure 136 - detailed view of the right rear pulley screws...

  • Page 250: Motor Belt

    SKILLRUN Technical Service Guide - Rev. 6.0 9.4.2 MOTOR BELT Figure 137 - detailed view of the toothed motor belt (19) - right side of the equipment Figure 138 - detailed view of the poly-v motor belt - right side of the equipment Uncontrolled copy if printed Pag.

  • Page 251: Grease To Be Used

    SKILLRUN Technical Service Guide - Rev. 6.0 9.4.2.1 GREASE TO BE USED Use IsoFlex Topas L 32 Klueber grease to lubricate the toothed motor belt. It is recommended to use a brush during this procedure. NOTE: The POLY - V belts must not be lubricated. 9.4.2.2 TENSIONING THE BELT NOTE: The belt tension must be measured in the middle, between the black pulley and the pulley.

  • Page 252: Rear Roller

    SKILLRUN Technical Service Guide - Rev. 6.0 Figure 140 - poly-V belt TENSIONING THE TOOTHED BELT 14 mm - 16 mm: ▪ If the belt is replaced with a new one, tension the belt to the frequency: 200 ± 5 Hz. ▪...

  • Page 253: Screws That Fasten The Flange Bearing To The Equipment Frame

    SKILLRUN Technical Service Guide - Rev. 6.0 9.5.1 SCREWS THAT FASTEN THE FLANGE BEARING TO THE EQUIPMENT FRAME Figure 141 - detailed view of the flange bearing - right and left side of the rear roller TIGHTENING TORQUE of the screws (39) that fasten the flange bearing to the frame: apply Loc- tite 243 on the screw thread.

  • Page 254: Carriage Wheel Pin

    SKILLRUN Technical Service Guide - Rev. 6.0 Figure 142 CARRIAGE WHEEL PIN Use IsoFlex Topas L 32 Klueber grease to lubricate the pin of the carriage wheels. It is recom- mended to use a brush during this procedure. Uncontrolled copy if printed Pag.

  • Page 255: Alignment And Adjustments

    SKILLRUN Technical Service Guide - Rev. 6.0 10. ALIGNMENT AND ADJUSTMENTS 10.1 EQUIPMENT LEVELLING In order to function correctly, the equipment must be level. Use one of the feet shown in the illustration to level the equipment: Figure 143 Remove the cover (C); Figure 144 Uncontrolled copy if printed Pag.
  • Page 256 SKILLRUN Technical Service Guide - Rev. 6.0 Loosen the locknut (B); Screw or unscrew the foot (A) until the frame is in a stable position; After adjusting, tighten the lock nut (B); Figure 145 Put the cover back in position (C). Uncontrolled copy if printed Pag.

  • Page 257: Planned Maintenance

    Qualified Technician do not require any particular technical exper- specially trained by Technogym on the specif- tise; they are simple operations carried out ac- ic equipment; authorised to carry out fine tun- cording to good hygiene practices.
  • Page 258 SKILLRUN Technical Service Guide - Rev. 6.0 Blank page. Uncontrolled copy if printed Pag. 258...

  • Page 259: Accessing The Menu

    SKILLRUN Technical Service Guide - Rev. 6.0 12. ACCESSING THE MENU 12.1 DISPLAY UNITY The procedure for accessing the menu is as follows: ▪ In the stand-by screen, press and hold the touch screen to the right of the HOME logo as shown in the figure below: Figure 146 ▪...
  • Page 260 SKILLRUN Technical Service Guide - Rev. 6.0 Figure 147 ▪ Enter the numbers corresponding to the following passwords on the virtual keyboard: 2501 (Ser- vice Menu), 2406 (User Menu). Uncontrolled copy if printed Pag. 260...

  • Page 261: List Of Changes For Manual Revision

    SKILLRUN Technical Service Guide - Rev. 6.0 13. LIST OF CHANGES FOR MANUAL REVISION The main changes made to this manual, are listed below in chronological order 13.1 REVISION 2.0 Updated paragraph §2.8 WIRING DIAGRAM: entered reference to cable 0WCU1086xx: extension cable with resistance and 0WCU1070xx: Bluetooth device cable.

  • Page 262: Revision 3.0

    Updated paragraph §6.4 LIST OF DRIVE ERROR CODES: updated the list of error and relative troubleshooting. 13.3 REVISION 4.0 Inserted all the references to the new machines : SKILLRUN UNITY 7000 and SKILLRUN TX 500. Inserted the requirements about the installation of SKILLRUN: cables arrangement and posi- tioning of power supply socket. (Important info) Updated paragraph §2.1 ELECTRICAL AND TECHNICAL DATA: updated the electrical and...

  • Page 263: Revision 5.0

    SKILLRUN Technical Service Guide - Rev. 6.0 Updated paragraph §6.1.4.1 PROCEDURE TO FOLLOW IN CASE OF WEAR OF THE BELTS AND THE SLATS: REPLACEMENT OF THE COMPLETE TREAD BELT : updated the list of ac- cessory components for the replacement of the complete tread belt; inserted the procedure for handles assembly.

  • Page 264: Revision 6.0

    Updated paragraph §6.6 MESSAGE ON THE DISPLAY: ‘THE EQUIPMENT IS BLOCKED. CONTACT TECHNOGYM TECHNICAL SUPPORT’: updated the errors list. Updated paragraph §6.7 Message on the display: ‘communication error - Press “YES” to quit this message’: updated the message shown on the display Updated paragraph §6.10 Message on the display : ‘DC MOTOR FAULT –PRESS “YES”...
  • Page 266 TECHNOGYM S.p.A. Via Calcinaro, 2861 - 47521 Cesena (FC) - Operational Headquarters ITALY International Technical Support: TG Branches: +390547650638 / +390547650667 cloudsupport@technogym.com (Cloud Support) sfdcsrvhqit@technogym.com (Equipment Support) TG Distributors: +390547650638 / +390547650667 cloudsupport4distributors@technogym.com (Cloud Support) support4distributors@technogym.com (Equipment Support)

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