Page 1 Operator’s manual Tracked excavator Machine model E19-01/E19-02 Edition Document order number 1000453263 Language en/us...
Page 2 Violations of legal regulations, in particular of the copyright protection, will be subject to civil and criminal prosecution. Wacker Neuson Linz GmbH keep abreast of the latest technical developments and constantly improve their products. For this reason, we may from time to time need to make changes to figures and descriptions in this documentation that do not reflect the products that have already been delivered and which will not be implemented in these vehicles.
Page 3: Table Of Contents
Table of contents Table of contents Table of contents 1 Foreword 1.1 Operator’s manual ..........................1-1 1.2 Warranty and liability ..........................1-8 2 Safety 2.1 Safety symbols and signal words ......................2-1 2.2 Qualification of operating personnel ..................... 2-2 2.3 Conduct ..............................2-3 2.4 Operation ..............................
Page 4 Table of contents 7 Maintenance 7.1 Information on maintenance ......................... 7-1 7.2 Maintenance overview .......................... 7-2 7.3 Consumables............................7-15 7.4 Maintenance accesses ........................7-18 7.5 Cleaning and maintenance ......................... 7-22 7.6 Lubrication work..........................7-26 7.7 Fuel system ............................7-26 7.8 Engine lubrication system........................7-35 7.9 Cooling system ...........................
Page 5 Declaration of conformity Declaration of conformity Declaration of conformity EC Compliance Statement Manufacturer Wacker Neuson Linz GmbH, Flughafenstraße 7, 4063 Hörsching, Austria Product Machine designation Hydraulic excavator Machine model E19-01 Trade name ET42 Serial number Engine/output kW 403J-E17T / 36...
Page 6 Declaration of conformity EC Compliance Statement Manufacturer Wacker Neuson Linz GmbH, Flughafenstraße 7, 4063 Hörsching, Austria Product Machine designation Hydraulic excavator Machine model E19-02 Trade name EZ50 Serial number Engine/output kW 403J-E17T / 36 Measured sound power level dB(A) Guaranteed sound power level dB(A)
Page 7: Foreword
Table of contents Foreword Index Foreword 1 Foreword Operator’s manual Information on this Operator’s Manual The operator's manual is in the left side compartment near the seat. A document box behind the seat is available as an option. This operator’s manual contains important information on how to work safely, correctly and economically with the vehicle.
Page 8 1 Foreword Explanation of symbols and abbreviations Explanation of symbols • Identifies a list - Identifies a subdivision of a list Description of a result 1. Identifies an activity Follow the order of the activity! 2. Continuation of an activity Follow the order of the activity! A Identifies an alphabetical list B Continuation of an alphabetical list...
Page 9 Foreword 1 Abbreviations Fig. Figure Additional control circuit Width Operating hours approx. approximately Diesel particulate filter FGPS Front Guard Protective Structure FOPS Falling Objects Protective Structure if nec. if necessary Hydrau- lic quick- Hydraulic quickhitch (for example Easy Lock) hitch max.
Page 10 Glossary All exchangeable equipment (for example buckets) released by Attachment Wacker Neuson and developed for work with the vehicle. Working lights The lights on the roof, chassis and boom are referred to as working lights. The excavator is towed out of an immediate danger zone (railroad crossing or Towing job site, for example).
Page 11 The actual weight of the vehicle at the beginning of transportation. This weight Loading weight refers to vehicles which are equipped exclusively with options approved by Wacker Neuson. Additional control circuits required for certain attachments. • AUX I: auxiliary hydraulics (for example for hydraulic hammer or offset bucket) •...
Page 12 1 Foreword Target-group definition This Operator’s Manual is intended for professional construction site personnel. Any operator must have fully read and understood this Operator’s Manual completely. A dealer or person renting the vehicle must instruct the operator and have this confirmed in writing. Operator qualification and requirements for safe operation Among other things, safe vehicle operation depends on the following points:...
Page 13 Foreword 1 Conversion table The rounded imperial values are indicated in brackets, for example 1060 cm³ (64.7 in³). Volume unit 1 cm³ (0.061 in³) 1 m³ (35.31 ft³) 1 ml (0.034 US fl.oz.) (0.26 gal) 1 l/min (0.26 gal/min) Unit of length 1 mm (0.039 in) (3.28 ft)
Page 14: Warranty And Liability
• Wacker Neuson Linz GmbH shall not be liable for injury and/or damage to property caused by failure to observe the safety instruc- tions, warnings and the Operator’s Manual, and by the negligence of...
Page 15: Safety
Safety Safety 2 Safety Safety symbols and signal words Explanation The following symbol identifies safety instructions. It is used for warning against potential personal risk or danger. DANGER DANGER identifies a situation causing death or serious injury if it is not avoided.
Page 16: Qualification Of Operating Personnel
2 Safety Qualification of operating personnel Owner’s duties • Only allow specifically authorized, trained and experienced persons to operate, drive and perform maintenance on the vehicle. • Do not allow persons to be trained or instructed by anyone other than an authorized and experienced person.
Page 17: Conduct
Safety 2 Preparatory measures for the operator • Before starting, check the vehicle whether it can be driven and operated safely. • Tie back long hair and remove all jewelry. • Wear close-fitting work clothes that do not hinder movement. Conduct Prerequisites for operation •...
Page 18: Operation
2 Safety Operation Preparatory measures • Operation is only allowed with correctly installed and intact protective structures. • Keep the vehicle clean. This reduces injury, accident and fire hazards. • Safely store objects you carry with you in the places provided for this (for example in the storage compartment, drinks holder).
Page 19 Safety 2 Job site • The operator is responsible for third parties. • Before starting work, familiarize yourself with the job site. This applies to, for example: - Obstacles in the job site and vehicle travel area - Any barriers separating the job site from public roads - Soil weight-bearing capacity - Existing overhead and underground lines - Special operating conditions (for example dust, steam, smoke,...
Page 20 2 Safety Carrying passengers • Carrying passengers with the vehicle is PROHIBITED. • Carrying passengers on/in attachments/tools is PROHIBITED. • Carrying passengers on/in trailers is PROHIBITED. Mechanical integrity • The operator and owner are obligated to operate the vehicle only in a safe and working condition.
Page 21 Safety 2 Machine operation • Start and operate the vehicle only with the seat belt fastened and only from the place provided for this. • Put the vehicle into operation only if visibility is sufficient (have another person guide you if necessary). •...
Page 22: Lifting Gear Applications
2 Safety Stopping the engine of the vehicle • Stop the engine only according to the Operator’s Manual. • Before stopping the engine, lower the work equipment/attachment to the ground. Stopping and securing the vehicle • Unbuckle the seat belt only after stopping the engine. •...
Page 23 Safety 2 Fastening, guiding and removing loads • Follow the applicable specific regulations for fastening, guiding and removing a load. • Wear protective clothing and equipment when fastening, guiding and removing loads (for example a hard hat, safety glasses, protective gloves, safety boots).
Page 24 2 Safety Lifting gear applications • The vehicle must be certified for lifting gear applications. • Observe the national regulations for lifting gear applications. • Lifting gear applications are procedures involving raising, transporting and lowering loads with the help of lifting and fastening gear. •...
Page 25: Trailer Operation
Safety 2 Trailer operation Trailer operation • The vehicle must be certified for trailer operation. • Observe the national regulations for trailer operation. • The specific national driving license is required. • Carrying passengers on/in trailers is PROHIBITED. • Observe the maximum permissible vertical and trailer load. •...
Page 26 2 Safety Operating • Carrying persons on/in an attachment is prohibited. • Installing a work platform is prohibited. - Exception: The vehicle is certified and equipped with the necessary safety equipment. • Attachments and counterweights modify handling, as well as the steering and brake capability of the vehicle.
Page 27: Towing, Loading And Transporting
Safety 2 Towing, loading and transporting Towing • Seal off the danger zone. • Ensure that no one is near the towing bar or cable. The safety distance is equal to 1.5 times the length of the towing equipment. Use a towing cable for vehicles with a total weight of up to 4.0 tons. Use a towing bar for vehicles with a total weight of over 4.0 tons.
Page 28 2 Safety Crane-lifting • Seal off the danger zone. • The crane and the lifting gear must have suitable dimensions. • Observe the vehicle’s overall weight – see “Technical data”. • Wear protective clothing and equipment when fastening, guiding and removing the machine (for example a hard hat, safety glasses, safety boots).
Page 29: Maintenance
Safety 2 Transportation • For the safe transportation of the vehicle: - The transport vehicle must have a sufficient load capacity and platform – see “Technical data” - The maximum weight rating of the transport vehicle must not be exceeded. •...
Page 30 2 Safety Personal safety measures • Avoid any operational mode that might be prejudicial to safety. • Wear protective clothing and equipment (for example a hard hat, protective gloves, safety boots). • Tie back long hair and remove all jewelry. •...
Page 31 Safety 2 Preparatory measures • Attach a warning label to the control elements (for example “Machine being serviced, do not start”). • Before performing assembly work on the vehicle, support the areas to be serviced and use suitable lifting and supporting equipment for the replacement of parts over 9 kg (20 lbs).
Page 32: Measures For Avoiding Risks
2 Safety Modifications and spare parts • Do not modify the machine and the work equipment/attachment (for example the safety equipment, lights, tires, straightening and welding work). • Modifications must be approved by the manufacturer and performed by an authorized service center. •...
Page 33 Safety 2 Hydraulic and compressed-air system • Check all lines, hoses and screw connections regularly for leaks and visible damage. • Splashed oil can cause injury and fire. • Leaking hydraulic and compressed-air lines can cause the full loss of the brake effect.
Page 34 2 Safety Battery California proposal 65 WARNING Batteries, battery poles, terminals and corresponding accessory parts contain lead and its compounds and other chemicals that, according to the state of knowledge of the state of California, cause cancer, birth defects or reproductive harm.
Page 35 Safety 2 Safety instructions regarding internal combustion engines California proposal 65 WARNING The engine exhaust fumes of this product contain chemicals that, according to the state of knowledge of the state of California, cause cancer, birth defects or reproductive harm. WARNING Diesel engine exhaust fumes and some of its components cause, according to the state of knowledge of the state of California, cancer, birth...
Page 36 2 Safety Bleeding the fuel system and refueling • Do not bleed the fuel system or refuel near open flames. • Bleed the fuel system and refuel only in well-ventilated areas (for example due to vapors harmful to health, explosion hazard). •...
Page 37 Safety 2 Working near electric supply lines • Before performing any work, the operator must check whether there are any electrical supply lines in the designated working area. • If there are electrical supply lines, only a vehicle with cab may be used (Faraday cage).
Page 38 2 Safety Behavior during thunderstorm • Stop machine operation if a thunderstorm is gathering, stop the machine, secure and leave it, and avoid being near it. Noise • Observe the noise regulations (for example, during applications in enclosed premises). • Bear in mind external sources of noise (compressed-air hammer, concrete saw).
Page 39: Introduction
Introduction Introduction Introduction Machine overview Fig. 2 Pos. Description Page Boom Chassis Tie-down points Lifting eyes Stabilizer blade 5-24 Right maintenance cover 7-19 Attachments 9-11 BA E19 en* 1.0 * E19_10_300.fm...
Page 40: Brief Description Of The Vehicle
3 Introduction Brief description of the vehicle The Wacker Neuson Track excavators model E19 are self-propelled work machines. These vehicles are powerful, highly flexible and efficient construction vehicles with minimum environmental impact. They are mainly used for loosening and moving earth, for example for digging and filling up construction pits.
Page 41 Introduction Superstructure Versions ET: conventional superstructure EZ: Zero tail revolving superstructure; the upper carriage does not project over the width of the vehicle without additional weight when rotating. Fig. 3 (symbolic representation) BA E19 en* 1.0 * E19_10_300.fm...
Page 42: Information And Regulations On Use
9-11. - Every other use is regarded as not designated for the use of the vehicle. Wacker Neuson will not be liable for damage resulting from use other than mentioned above. The user/operating company alone will bear the risk.
Page 43: Labels
Introduction Labels WARNING Injury hazard due to missing or damaged labels! An insufficient warning of dangers can cause serious injury or death. ► Do not remove warning and information labels. ► Immediately replace damaged warning and information labels. Information Type, quantity, and position of the labels depend on options, country and vehicle.
Page 44 3 Introduction Type plates The vehicle type label is located on the swiveling console. Fig. 4 Serial number The serial number is stamped on the vehicle chassis. It is also located on the type label. Fig. 5 (symbolic representation) The machine type label contains the following information: Description of attachment HYDRAULIC EXCAVATOR Vehicle serial no.
Page 45 Machine model Check letter Serial number designation E (Excavator) WNC (Austria) D (Dumper) 1901 00012345 WNP (China) A (Unit) Information Wacker Neuson components (for example Easy Lock, tilt bucket, rollbar) have numeric serial numbers only. BA E19 en* 1.0 * E19_10_300.fm...
Page 46 3 Introduction Cabin number The type label (Canopy) is located at the rear on the frame. Fig. 6 (symbolic representation) The type label (Cab) is located on the left B-column. Fig. 7 (symbolic representation) Front Guard type label The type label is located at the upper left of the chassis. Fig.
Page 47 Introduction Warning label (symbolic representation) Fig. 9 BA E19 en* 1.0 * E19_10_300.fm...
Page 48 Canopy: on the left cross strut Cab: on the rear left cab Fig. 14 Meaning Accumulator is under high pressure. Maintenance or repair work may be performed only by a Wacker Neuson service center. Position On the left side of the chassis Fig. 15 3-10...
Page 49 Introduction Meaning (option) Emergency exit if equipped with Front Guard option Position Inside the cabin on the rear window Fig. 16 Meaning (option) Injury hazard due to grease escaping under pressure Read the operator’s manual before working with the track tensioner. Position On left and right-hand undercarriage Fig.
Page 50 3 Introduction Meaning Read the Operator’s Manual before starting the vehicle. Fasten your seat belt. Lower the boom and the stabilizer blade to the ground. Remove the starting key and carry it with you. Raise the control lever base. Crush Hazard Possible serious vehicle damage.
Page 51 Introduction Meaning Read the Operator’s Manual before starting the vehicle. Remove the starting key and carry it with you. Injury hazard due to rotating parts. • Open the engine cover only at engine standstill. Burn hazard due to hot surfaces •...
Page 52 3 Introduction Information label (symbolic representation) Fig. 24 3-14 BA E19 en* 1.0 * E19_10_300.fm...
Page 53 Introduction Meaning (option) The reservoir contains biodegradable hydraulic oil. This label is notched on the side depending on the biodegradable hydraulic oil used. 1. BP Biohyd SE-S 46 Fig. 26 2. Panolin HLP Synth 46 3. Other biodegradable hydraulic oil Position Next to the filler neck of the hydraulic oil tank Meaning...
Page 54 3 Introduction Meaning Lubrication interval Position At the front right chassis Fig. 31 Meaning Fuses Position On the fuse box Fig. 32 (symbolic representation) Meaning Fuel-filling pump Position Canopy: on the partition wall Cab: on the air-conditioning box Fig. 33 (symbolic representation) Meaning (option) Operating procedures differing from the ISO controls if the SAE controls are set.
Page 55 Introduction Meaning Coolant Position Next to the radiator Fig. 37 Meaning Hydraulic functions active or locked Position On control lever base Fig. 38 Meaning Functional overview (ISO controls). Check the selected control mode before starting the vehicle. Position Canopy: on the headliner Cab: on the left side window Fig.
Page 56 3 Introduction Meaning Diesel particulate filter Position Canopy: on the right A-column Cab: on the right side window Fig. 41 Meaning Reflectors Position At the rear left and right of the vehicle Information Fig. 42 (symbolic representation) Type, quantity, and position of the labels depend on options, country and vehicle.
Page 57 Introduction ANSI label (option) (symbolic representation) Fig. 43 3-19 BA E19 en* 1.0 * E19_10_300.fm...
Page 58 3 Introduction Position Canopy: on the right cross strut Cab: on the bottom right rear window Fig. 44 Position On the headliner Fig. 45 Position On the headliner Fig. 46 Position On the headliner Fig. 47 Position Canopy: on the right C-column Cab: on the left C-column Fig.
Page 59 Introduction Position Canopy: on the right C-column Cab: on the left C-column Fig. 49 Position On the left C pillar Fig. 50 3-21 BA E19 en* 1.0 * E19_10_300.fm...
Page 60 3 Introduction Position On the left C pillar Fig. 51 Position Canopy: on the right C-column Cab: on the left C-column Fig. 52 Position On the gas-filled spring devices of the front window and the right mainte- nance cover Fig. 53 3-22 BA E19 en* 1.0 * E19_10_300.fm...
Page 61 Introduction Position A: in the engine compartment at the air filter B: in the engine compartment to the left at the air intake Fig. 54 Position For the air filter Fig. 55 Position On the bottom right engine cover Fig. 56 Position On the bottom right engine cover Fig.
Page 62 3 Introduction Position On the left maintenance cover Fig. 59 Position On the left maintenance cover Fig. 60 Position On the headliner Fig. 61 3-24 BA E19 en* 1.0 * E19_10_300.fm...
Page 63 Introduction Position At the front left and right of the chassis Fig. 62 Position On left and right-hand undercarriage Fig. 63 Position On the front window Fig. 64 Position On the headliner Fig. 65 Position On the boom on the left and right Fig.
Page 64 3 Introduction Notes: 3-26 BA E19 en* 1.0 * E19_10_300.fm...
Page 65: Putting Into Operation
Putting into operation Putting into operation Putting into operation CAUTION Risk of injury when getting on and off! Entering or exiting incorrectly can cause injury. ► Keep the mandatory stages and handhold clean and only use them for entering and exiting. ►...
Page 66 4 Putting into operation Getting on and off Use footholds A and handles B. Do support yourself on the control elements. Two hands and one foot must be always in contact with the vehicle when getting on and off. Information When entering or leaving the cabin, the door must be locked in the arrester.
Page 67 Putting into operation Unlocking and locking the door Unlocking: Turn the key in door lock A anticlockwise. Locking: Turn the key in door lock A clockwise. Fig. 70 Opening and closing the door Opening: Pull at the door handle B. Closing: Close the door applying firm pressure.
Page 68 4 Putting into operation Opening/closing the front window Opening the upper front window Fig. 74 1. Press and hold levers A on the left and right, and pull the front window forward with handles B on the left and right. 2.
Page 69 Putting into operation Opening the lower front window Fig. 77 Press levers C on the left and right, and pull the front window upward with handles D on the left and right until the front window engages with guide Fig. 78 Closing the lower front window Keep levers C pressed on the left and right, and pull the lower front window downward with handles D until the front window engages.
Page 70 4 Putting into operation Opening the whole front window 1. Open the lower front window as described on page 4-5. 2. Open both windows together as described on page 4-4. Closing the whole front window 1. Close both windows together as described on page 4-4. 2.
Page 71 Putting into operation Opening/closing the side windows Both side windows on the right can be opened. Open Press handle A, open side window and fix with screw B. Close Loosen screw B, press handle A and close side window. Fig. 84 (symbolic representation) BA E19 en* 1.0 * E19_10_400.fm...
Page 72 4 Putting into operation Emergency exit There are several possibilities for an emergency exit: • Front Guard not installed: front or right window • Front Guard installed: rear window or right window WARNING Injury hazard when leaving the cabin in an emergency! An emergency exit can cause serious injury or death.
Page 73 Putting into operation Comfort seat WARNING Danger of accident due to seat adjustment during vehicle operation! Adjusting the seat during vehicle operation can cause serious injury or death. ► Adjust the seat before putting the machine into operation. ► Ensure that the levers are locked into place. CAUTION Spinal cord injury due to incorrect seat adjustment! An incorrect weight adjustment can cause injury to the spinal cord.
Page 74 4 Putting into operation Adjusting the weight Sit down on the operator seat. Position Operation Higher operator weight Turn lever B anticlockwise. Lower operator weight Turn lever B clockwise Fig. 88 Adjusting the length 1. Sit down on the operator seat. 2.
Page 75 ► Have a damaged seat belt and buckle immediately replaced by an authorized service center. ► After every accident, have the seat belt replaced immediately by a Wacker Neuson service center and have the anchor points and the seat attachment checked for additional strength. Fastening the seat belt Insert buckle latch A into seat belt buckle B until it locks into place.
Page 76 4 Putting into operation Visual aids WARNING Risk of injury to persons in the danger zone! Persons in the danger area are possibly not seen when reversing the vehicle and this can cause accidents with serious injuries or death. ► Adjust the existing visual aids (for example the rearview mirrors) correctly.
Page 77 Ensure visibility of the rear right edge of the vehicle in the mirror on the right. Fig. 91 (symbolic representation) Information Wacker Neuson recommends adjusting the mirrors with two persons. Information Do not make any modifications that impair visibility. Otherwise the vehicle does not meet the requirements for conformity and registration.
Page 78 4 Putting into operation Reversing camera The reversing camera is located on top of the engine cover. It allows the operator to see the area behind the vehicle. Toggling between camera view (1) and status display (2): 1. Press control button A. 2.
Page 79 A fire extinguisher is not available from Wacker Neuson. Contact an authorized Wacker Neuson service center for the installation of a fire extinguisher. Wacker Neuson recommends a fire extinguisher of the class ABC, e.g. in accordance with DIN-EN 3, NFPA. Comply with national provisions. CAUTION Risk of injury from non-secured fire extinguisher! Can cause injury.
Page 80 ► Replace the complete protective structure if it is damaged, deformed or cracked. ► Contact a Wacker Neuson service center in case of doubt. ► Retrofit and repair work may only be performed by a Wacker Neuson service center. ► Replace self-locking fasteners.
Page 81 Putting into operation Assembly The term screw is used for fastening equipment used in the following sequence: 1. Screw 2. Washer Information Only install protective structures with the help of a crane. Fig. 96 Fig. 96 4-17 BA E19 en* 1.0 * E19_10_400.fm...
Page 82 4 Putting into operation Protective Front Guard structure category I (cab option) DANGER Danger of piercing/penetration by objects from the front! Causes serious injury or death. ► Install a protective Front Guard structure in areas with danger from the front (for example pipes, tree trunks). Information The protective Front Guard structure corresponds to category II according to ISO 10262:1998.
Page 83 Putting into operation 1. Stop and park the vehicle. Stop the engine. See “Preparing lubrication”. Fig. 97 Fig. 97 (symbolic representation) K: mounting points top left and right. 2. Attach screws L and nuts M and tighten with 110 Nm (81 ft. lbs.). Fig.
Page 84 4 Putting into operation Shatter protection WARNING Danger of piercing/penetration by objects from the front! Work involving risk of piercing/penetrating by objects from the front can cause accidents with serious injury or death. ► To operate the vehicle, shatter protection must be installed if an attachment (a breaker, for example) causes fragments to fly around.
Page 85 Job site Work range height A: 120 cm (47 in), E: 50 cm (20 in). Fig. 100 (Symbol representation) Figures 100 and 101 refer to work with a Wacker Neuson hydraulic hammer. Information Working with another attachment can modify the height of the job site.
Page 86 4 Putting into operation Installing the shatter protection At least two people are required for the assembly or disassembly. Preparations – see chapter “ Parking the machine” on page 5-11. Fig. 102 1. Mount shatter protection with mounting bracket A, screws B and nuts C on the frame.
Page 87 Putting into operation 12V plug receptacles 12V plug receptacles are located rear right in the cab and at the rear on the cab roof. Fig. 104 Fig. 105 USB connection A USB connection is located at the front right of the cabin. Information The USB functionality is now available with Option Radio.
Page 88: Overview Of Control Elements
4 Putting into operation Overview of control elements Cabin Fig. 107 4-24 BA E19 en* 1.0 * E19_10_400.fm...
Page 89 Putting into operation Description See page 1. Accelerator pedals/drive levers 2. Boom swivel pedal 5-25 3. Display element 4-28 4. Temperature controller 5-17 5. Drinks holder 6. Cell phone compartment 7. Control lever on the right 5-19 8. Stabilizer-blade lever 5-24 9.
Page 90 4 Putting into operation Display element and switches Switch panel (right) Jog Dial control unit Left-hand switch panel Fig. 108 Description See page Not assigned 5-12 Working lights 5-12 Working light (boom) 5-34 Safe load indicator Washer system 5-16 5-15 Rotating beacon 5-20 ISO/SAE...
Page 91 Putting into operation Jog dial Control button Menu levels are selected (turn) and confirmed (press) using control button After starting the engine, the control knob fulfills the function of a gas regulator. Press the control knob to adjust the flow rate of the auxiliary hydraulics. Switch between the throttle and oil flow: press the control knob.
Page 92: Control And Warning Lights Overview
4 Putting into operation Control and warning lights overview Display element The display element informs the operator about operating states, required maintenance procedures and possible vehicle malfunctions. Fig. 110 Information It may take a few seconds before a selected function is displayed. Information The indicator lights are tested when the starter is engaged and are illuminated for a few seconds.
Page 93 Putting into operation Symbol Color Description Display element/multifunctional display 4-28 F1 (operating state indicator) 4-27 F2 (maintenance meter, engine operation mode indicator) 4-27 F3 (Display of Time, Automatic speed control, Auto stop) 4-27 Blue Not assigned Green Not assigned Charge indicator light 4-39 General vehicle malfunction Yellow Preheating...
Page 94 4 Putting into operation Symbol Color Description Yellow Not assigned Exhaust gas recirculation error Stop the vehicle and contact a Wacker Neuson service center. Speed range 1 Speed range 2 Not assigned Not assigned Hydraulic functions locked 4-39 Hydraulic functions active...
Page 95 Putting into operation Error symbols If an error occurs, the following symbols are displayed for a few seconds in the multi-functional display. Can also sound a buzzer. Error symbols are listed according to priority. Symbol Description Symbol Description 01 Engine stop 05 Charge indicator light (short indication) (short indication)
Page 96 4 Putting into operation Status indicators Symbol Starter/engine start • A: starting key in position 1 • B: engine starts Engine operating mode Coolant temperature If the coolant temperature is too high the symbol shown on the left appears and the buzzer sounds.
Page 97 Putting into operation Symbol Operating states Press F1 to toggle between the operating state displays: • Operating hours • Daily hours of operation • Engine speed • Outside temperature • Time Maintenance meter Counts the remaining engine operating hours down to the next maintenance work due.
Page 98 4 Putting into operation Symbol Status indicator for 7” multi-functional display (option) Additional status indicators are displayed: • Battery voltage • Engine oil pressure • Preset maximum flow rate of the additional control circuits AUX I through AUX III Use the rotary switch of the jog dial control unit to toggle between camera view and status display.
Page 99 Putting into operation Adjusting the multi-functional display Performing the adjustments • Push button C: call the settings. • Control knob A: select settings (turn) and confirm (press). • Push button B (return): back to previous menu level. Fig. 111 Jog dial (3TNV88F) Symbols D: Brightness E: Contrast...
Page 100: Preparatory Work
Only operate the vehicle from the seat with the seat belt fastened. Before using the vehicle in work operation for the first time, Wacker Neuson recommends trying out the vehicle on open ground without any obstacles. When using the vehicle, check the surroundings constantly in order to identify potential hazards in time.
Page 101 Putting into operation Requirements and information for the operating personnel The vehicle may only be put into operation by authorized personnel that has been instructed – see chapter “2.3 Conduct” on page 2-3. The operator must know and bear in mind the requirements and risks at the work place.
Page 102: Starting And Stopping The Engine
4 Putting into operation Starting and stopping the engine Preparatory work WARNING Accident hazard due to unintentional operation of the vehicle! Unintentional operation can cause serious injury or death. ► Only operate the vehicle from the seat with the seat belt fastened. The starter cannot be actuated if the engine is already running (start repeat interlock).
Page 103 Putting into operation Ignition Position Function Ignition off, Engine off Ignition on, automatic pre-heat Starts the engine Fig. 113 Starting and stopping the engine Fold up the joystick base after shutting off G the engine. Indication Effect Control lever base Raised The engine can be started Lowered...
Page 104 The selected elements do not move: Work may be performed with the vehicle. The selected elements move: Stop operation immediately. Contact a Wacker Neuson service center and have the malfunction rectified. NOTICE Possible damage if the engine is started again immediately after stopping ►...
Page 105 The engine will not start unless the control lever base is raised. If the engine does not start after 30 seconds: Interrupt the start procedure and repeat it after two minutes. If the engine still does not start after a few tries, contact a Wacker Neuson service center. Fig. 117 4-41 BA E19 en* 1.0 * E19_10_400.fm...
Page 106 4 Putting into operation Warm-up phase of vehicle After the engine has started, allow it to warm up at slightly increased idling speed until it reach es its operating temperature of about 80°C (176°F) (coolant). However, do not let the machine warm up at standstill. During the warm-up phase, check for unusual noise, exhaust color, leaks, malfunctions or damage.
Page 107 ► The vehicles must not touch each other during the starting aid. ► If the engine still does not start despite a starting aid, contact a Wacker Neuson service center. 4-43 BA E19 en* 1.0 * E19_10_400.fm...
Page 108 4 Putting into operation NOTICE Possible damage due to wrong battery voltage. ► Only use batteries with the same voltage (12 V). NOTICE Possible damage to vehicle with empty battery due to voltage peaks. NOTICE Possible damage to battery jumper cables when placing them near rotating parts.
Page 109 Putting into operation Designations/symbols Meaning Machine with empty battery Vehicle with full battery Positive/vehicle X Positive/vehicle Y Negative/vehicle Y Negative/vehicle X Full battery Dead battery Fig. 118 1. Move vehicle Y close to machine X so that the length of the battery jumper cables is sufficient.
Page 110 4 Putting into operation Low-load operation NOTICE Possible damage to the engine due to low-load operation. ► Run the engine at idling speed or at high engine speed at over 20% engine load. Possible consequences of low-load operation are: • Increased engine oil consumption.
Page 111 Putting into operation Battery master switch NOTICE Possible damage to the electronics due to improper actuation of the battery master switch. ► Do not operate the battery master switch with a running engine. ► After stopping the engine, press the battery master switch after 70 seconds at the earliest.
Page 112 4 Putting into operation Notes: 4-48 BA E19 en* 1.0 * E19_10_400.fm...
Page 113: Operation
Operation Operation 5 Operation Steering system Movement Drive levers/accelerator pedals Steering to the left Steering to the right Rotation to the left Rotation to the right BA E19 en* 1.0 * E19_10_500.fm...
Page 114: Accelerator Actuation
5 Operation Accelerator actuation Manual throttle Speed can be set easily using the control button A – see chapter “ Jog dial” on page 4-27. Engine speed Position Increase Clockwise Reduce Anticlockwise Fig. 121 Engine operating mode Engine operating mode Application For powerful and fuel-efficient operation Maximum power Changing the engine operating mode directly...
Page 115 Operation 5 Speed range selection The vehicle has two speed ranges that can be selected with push button A on the dozer blade lever. Push but- Speed range selection Indication Speed range 1 Speed range 2 Fig. 124 If speed range 2 is selected, the vehicle shifts to Auto 2-Speed mode. The vehicle moves at higher speed.
Page 116 5 Operation Automatic engine speed setting If the hydraulic system is not operated for a few seconds, the diesel engine goes into idling speed If the hydraulic system is operated, the diesel engine runs at the engine speed set with the manual throttle. The automatic engine speed setting can be switched on and off using the touch button F3 on the jog dial.
Page 117: Brake
Operation 5 Brake Hydraulic brake The vehicle will slow down when the drive levers or accelerator pedals are released. Information Reduce the speed with the drive levers or accelerator pedals, and not with the throttle. Mechanical brake The stabilizer blade is used as a parking brake. Press the stabilizer blade against the ground.
Page 118: Machine Travel
5 Operation Machine travel Machine travel position Position the vehicle as shown. Position the boom at the center and raise it off the ground. • A = 20-30 cm (8-12 in) Fig. 126 Starting vehicle travel and stopping WARNING Accident hazard due to incorrect vehicle operation! The vehicle moves in the opposite direction if the upper carriage is rotated by 180°...
Page 119 Operation 5 Operating temperature range Operate the vehicle only in the following ambient temperatures. Temperature °C (°F) -15 (5) 45 (113) Application limits of the vehicle Application Description Uphill and downhill (Boom downhill side) Allows up to a slope of 30° Uphill traveling (Boom uphill side) Allows up to a slope of 15°...
Page 120 5 Operation WARNING Crushing hazard due to tipping over of vehicle! A tipping vehicle can cause serious injury or death. ► Raise the boom 20 – 30 cm (8 – 12 in) off the ground and position it straight ahead at the center of the machine. ►...
Page 121 Operation 5 Preparations for performing vehicle travel on slopes Always perform uphill or downhill vehicle travel in a straight line. In case of position change, do not exceed the application limits. < 15° Fig. 127 Change position on flat terrain and after that retract straight in the slope. Fig.
Page 122 5 Operation Machine travel on slopes Uphill and downhill (Boom downhill side) • Raise the boom 20-30 cm (8-12 in) off the ground and align it at the center. • Do not exceed the maximum angle of inclination of 30°. Uphill traveling (Boom uphill side) •...
Page 123 Operation 5 Parking the machine WARNING Crushing hazard due to vehicle rolling away under its own weight after parking it! Serious injury or death can be caused by not securing the vehicle. ► Lower the boom and the stabilizer blade to the ground. ►...
Page 124: Lights/Signaling System
5 Operation Lights/signaling system WARNING Motorists can be blinded by bright lights on the job site! Working lights can blind motorists. This can cause serious injury or death. ► Stop vehicle operation if motorists are blinded. ► Take up operation again only when sufficient illumination of the working area is ensured without blinding motorists.
Page 125 Operation 5 Working lights The switch is located on the left switch panel. Working lights Operation Cab on Press switch A in position 1 downwards Cab + Chassis on Press switch A in position 2 downwards Cab + Chassis off Press switch A upward Boom on Press switch B down...
Page 126 5 Operation Interior light Interior light Operation Press light to the left or right Press the light to the center position Fig. 135 Horn Press button A on the right-hand control lever. Fig. 136 5-14 BA E19 en* 1.0 * E19_10_500.fm...
Page 127 Operation 5 Rotating beacon The rotating beacon has a magnetic base and is fastened to the cab roof. Power supply is via the 12V plug receptacle A. Fig. 137 (symbolic representation) The switch is located on the switch panel on the right. Position Function Press switch B down...
Page 128: Washer System
5 Operation LED strip The red LED strip D shows that the vehicle is in operating mode and that could result in a danger situation in the work area. Fig. 140 Washer system The switch is located on the switch panel on the right. Washer system Operation Wipers on...
Page 129: Heating, Ventilation And Air Conditioning
Operation 5 Heating, ventilation and air conditioning CAUTION Damage to health due to incorrect operation of air conditioning system. Can cause health hazards. ► Do not direct the air vents directly at the face when the air conditioning system is switched on. Operation Set the required temperature (regulator A) and ventilation (regulator B).
Page 130 ► Despite the traveling signal the danger zone must also be monitored visually. ► If the travel signal does not sound, stop vehicle operation immediately and contact a Wacker Neuson service center. Follow the relevant national and regional regulations. 5-18...
Page 131: Operating Hydraulics
Operation Operation 5 Operating hydraulics Basic control lever functions (ISO and SAE controls) Control mode ISO controls SAE controls Joysticks Joystick Required function Left Right Left Right Rotating the upper carriage to the left Rotating the upper carriage to the right Extend stick Retract the stick Lower the boom...
Page 132 5 Operation ISO-/SAE-controls The standard equipment of the vehicle includes ISO controls. SAE controls are available as an option. This results in a different control lever operation. WARNING Accident hazard due to modified control mode! Modified controls can cause incorrect operation, and serious injury or death.
Page 133 Operation 5 Rotating the upper carriage WARNING Crushing hazard due to rotating range of vehicle! Persons in the rotation range of the vehicle can be seriously injured or killed. ► Do not allow anyone to stay in the danger zone. NOTICE Possible damage to vehicle when working in the immediate vicinity of walls, parts of buildings or other obstacles.
Page 134 5 Operation Swivel unit brake Automatic swivel unit brake (joystick base raised) When the upper carriage is rotated, the swivel unit brake is enabled with a time delay to hold the upper carriage. The swivel unit brake is disabled again if the upper carriage is rotated again.
Page 135 If the attachment does not move from the measuring rod: Machine is ready for operation. If the attachment moves from the measuring rod: Stop operation immediately. Contact a Wacker Neuson service center and have the malfunction rectified. Fig. 149 (symbolic representation) 5-23...
Page 136 5 Operation Dozer blade WARNING Crushing hazard due to unintentional actuation! Unintentional actuation can cause serious injury or death. ► Raise the control lever base. ► Lower the stabilizer blade to the ground after the work shift. ► Do not allow anyone to stay in the danger zone. NOTICE Lowering the stabilizer blade too deeply into the ground can create increased resistance.
Page 137 Operation 5 Swiveling dozer blade WARNING Danger of accident by an activated floating position. The dozer blade cannot support the vehicle if the floating position is activated. This can cause serious injury or death. ► Deactivate floating position before operating the boom. Precise grading work can be carried out in the floating position.
Page 138 5 Operation Hammer operationb Only hammer in the allocated work area and only with splinter protection (canopy) or closed front window (cab) – see chapter “ Shatter protection” on page 4-20. The vehicle with canopy is not approved for demolition work according to EN 474-5.
Page 139 Work range height A: 120 cm (47 in), B: 50 cm (20 in) 45° Fig. 153 (symbolic representation) Figures 153 and 154 refer to work with a Wacker Neuson hydraulic hammer. Working with another tool can result in a different work area.
Page 140 5 Operation Hammer return line The valve for switching between excavator- and hammer operation is located under the right maintenance cover. NOTICE Possible machine damage from incorrect lever position. ► The hammer operation is only possible via the auxiliary hydraulics (AUX I).
Page 141 Operation 5 Additional control circuits AUX I The auxiliary hydraulics system is operated with the right control lever. Oil flow Position To the line on the left Press switch B to the left To the line on the right Press switch B to the right Fig.
Page 142 5 Operation AUX III WARNING Crushing hazard due to rotating movements of the Powertilt unit! Rotating the Powertilt unit can cause serious injury or death. ► Do not allow anyone to stay in the danger zone. Information The Powertilt unit may only be installed and removed by a Wacker Neuson service center! For more information, see Easy Lock/Powertilt with Easy Lock Operator’s Manual.
Page 143 Operation 5 Proportional control Control circuit Attachments Starting point Flow rate Information Example for AUX I. The operation for AUX II, AUX III and the dozer blade are identical. Performing the adjustments • Press push button C to call the settings. •...
Page 144 5 Operation Adjusting the starting point and maximum required flow rate The starting point of the control lever switch and the maximum required flow rate can be configured according to the attachment and the work to be performed. 1. Press the switch to the position at which the attachment is supposed to start moving.
Page 145 Operation 5 Lifting gear applications Lifting gear applications are procedures involving raising, transporting and lowering loads with the help of lifting and fastening gear. DANGER Crushing hazard due to tipping over of vehicle! The vehicle causes serious injury or death when it tips over. ►...
Page 146 5 Operation NOTICE Machine damage due to a vehicle tipping over if the weight in the load diagram is exceeded. ► Do not exceed the weights indicated in the load diagrams. Safe load indicator The safe load indicator alerts the operator visually and acoustically if the load on the boom is too high.
Page 147 Buzzer does not sound or gear applications. Contact a symbol A is not displayed Wacker Neuson service center. Fig. 168 Perform a functional check of the joystick base. – see chapter “ Functional check of the joystick base” on page 4-40 Only the following lifting gear may be used for lifting gear applications: •...
Page 148 ► Do not allow anyone to stay in the danger zone. ► Lower the attachment to level and firm ground ensuring stability. Acceptance variants MS03 ET42/EZ50: acceptance of MS03 G: Openings for quick coupler system bolts Fig. 171 5-36 BA E19 en* 1.0 * E19_10_510.fm...
Page 149 Operation 5 Picking up an attachment 1. Hook up the quick coupler system A in the attachment bolt B. 2. Slightly screw in the quick coupler system A, lift the shovel arm until the attachment is suspended about 30 cm (12 in) above the ground. 3.
Page 150 5 Operation 9. Before starting any work and after every locking process, press the attachment to the ground and quickly move it back and forth over just over the ground a few times. The attachment may not detach from the quick coupler system in the process.
Page 151 Operation 5 Setting down an attachment 1. Screw in the attachment and position it at 5–10 cm (2–4 in) above the ground. 2. Shut off the engine and store the ignition switch key safely. Fig. 178 3. Turn the socket wrench D counter-clockwise until the bolts E are completely retracted.
Page 152 Wacker Neuson is not liable for injuries or damage if at least one of the following items is not complied with: •...
Page 153 Operation 5 AUX IV - Hydraulic quickhitch system Easy Lock • Attend specific training before putting into operation. Training must be given by authorized technical personnel and must be understood by the operator. • For safety reasons, the quickhitch must be operated with two control elements.
Page 154 5 Operation Information Between pressing switch B and button C, if more than 80 seconds pass, the symbols HSWS activated and HSWS deactivated appear alternately. The buzzer sounds in shorter intervals. ► Press switch B again and press push button C within 80 seconds. Picking up an attachment 1.
Page 155 Operation 5 Check pin D must be fully extended. Fig. 184 4. Hook up the quick coupler system E in bolt F of the attachment receptacle. 5. Extend the bucket cylinder so that pin G of the attachment touches the quickhitch.
Page 156 5 Operation 9. Check pin D must be fully retracted. Fig. 187 10.Before starting any work and after every locking process, press the attachment to the ground and quickly move it back and forth over just over the ground a few times to check the secure locking. The attachment may not detach from the quick coupler system in the process.
Page 157 Operation 5 Manual HSWS bolt lock Depending on national provisions, the HSWS must also be manually locked according to the hydraulic locking process. The locking or unlocking is located to the left on the quick coupler system. Fig. 191 • Stop the engine and remove the starting key.
Page 158 5 Operation Setting down an attachment Manual HSWS bolt unlocking Depending on national provisions, the HSWS must also be manually unlocked according to the hydraulic unlocking process. The locking or unlocking is located to the left on the quick coupler system. Fig.
Page 159 Operation 5 1. Start engine and lower the control lever base. 2. Move the attachment inward completely and lower it about 5–10 cm (2–4 in) above the ground. 3. Pull lock A down. 4. Press switch B down. Fig. 195 The symbol Hydraulic quickhitch enabled appears and the buzzer sounds.
Page 160 5 Operation 6. Retract the bucket cylinder. 7. Set down the attachment. 8. Raise the boom. Fig. 199 9. Press switch B upward. The quickhitch closes. The symbol Hydraulic quickhitch disabled appears for a few seconds and the buzzer does not sound any more. Fig.
Page 161 Operation 5 Changing attachments Information Observe manual locking and unlocking. – see chapter “ Manual HSWS bolt lock” on page 5-45; – see chapter “ Manual HSWS bolt unlocking” on page 5-46 1. Lower the attachment to about 5–10 cm (2–4 in) above the ground. 2.
Page 162 5 Operation Check pin D must be fully extended. Fig. 205 5. Retract the bucket cylinder. 6. Set down the attachment. 7. Raise the boom. Fig. 206 8. Hook up the quick coupler system E in bolt F of the attachment receptacle.
Page 163 Operation 5 11.Press switch B upward. The quickhitch closes. The symbol Hydraulic quickhitch disabled appears for a few seconds and the buzzer does not sound any more. Fig. 208 12.Check pin D must be fully retracted. Fig. 209 5-51 BA E19 en* 1.0 * E19_10_510.fm...
Page 164 5 Operation AUX V The change-over takes place on the left and right of the stick. Fig. 210 Stopping grab operation: 1. Move both levers D on the ball-type cock to position B. Notch C indicates the flow direction. Fig. 211 Stopping bucket operation: 1.
Page 165 Operation 5 Hydraulic connections Connection Stick (left/right) AUX V AUX II AUX I Fig. 213 Information Follow the instructions in the Operator’s Manual of the attachment manufacturer for connecting the hydraulics to the attachment. Fig. 214 5-53 BA E19 en* 1.0 * E19_10_510.fm...
Page 166 5 Operation Control circuit of hydraulic thumb The change-over takes place on the left and right at the end of the stick. Position the arm system straight ahead at the center of the vehicle (Fig. 215). Lower the boom and the stabilizer blade to the ground. Fig.
Page 167 Operation 5 Load-retaining function WARNING Injury hazard due to fluid escaping under pressure! Hydraulic oil escaping under pressure can penetrate the skin and cause serious injury or death. ► Do not allow anyone to stay in the danger zone. ► If a hose bursts, move the control elements to neutral position so that as little hydraulic oil as possible escapes.
Page 168 5. Raise the control lever base. 6. Remove the starting key and lock the cabin. 7. Secure the vehicle and the attachment. 8. Contact a Wacker Neuson service center and have the malfunction rectified. Environment Use a suitable container to collect fluids and lubricants as they flow out and dispose of them in an environmentally friendly manner.
Page 169: Attachments
Operation 5 Attachments Picking up WARNING Injury hazard due to fluid escaping under pressure! Hydraulic oil escaping under pressure can penetrate the skin and cause serious injury or death. ► Do not allow anyone to stay in the danger zone. ►...
Page 170 5 Operation Setting down WARNING Crushing hazard when attachments are removed! If an attachment is not removed correctly, it can tip over and cause serious injury or death. ► Do not allow anyone to stay in the danger zone. ► Lower the attachment to level and firm ground ensuring stability. ►...
Page 171 Operation 5 Release the pressure AUX I/II 1. Stop the vehicle on firm, level, and horizontal ground. 2. Lower the attachment completely to the ground. 3. Lower the stabilizer blade to the ground. 4. Press switch A in the right switch panel. Pressure relief Indication Fig.
Page 172 5 Operation Release the pressure of the work hydraulics 1. Stop the vehicle on firm, level, and horizontal ground. 2. Lower the attachment completely to the ground. 3. Lower the stabilizer blade to the ground. 4. Stop the engine. 5. Turn the starting key to position 1. 6.
Page 173 Operation 5 Re-equipping Removing 1. Lower the bucket to level ground with the flat side facing downward. 2. Stop and park the vehicle. Stop the engine. See “Preparing lubrication”. 3. Remove linch pins A. 4. First remove pin B, and then pin C. Carefully expel pins that are stuck with a hammer and a brass punch.
Page 174: Work Operation
5 Operation 5.10 Work operation Danger zone • The danger zone is the area in which persons are in danger due to the movements of the vehicle, attachment or load. • The danger zone also includes the area that can be affected by falling material, equipment or by parts that are thrown out.
Page 175 Operation 5 Danger zone during lifting-gear applications In lifting gear applications the load must be stabilized by slingers (B) with the help of ropes (C). Slingers must remain out of the danger zone. Danger zone with a bucket Danger zone with a bucket and a safety distance of 1.5 m (59 Danger zone with a grab (for example for picking up a pipe) Danger zone with a grab and a safety distance of 1.5 m (59 in) Safety distance of 1.5 m (59 in)
Page 176 5 Operation Inadmissible work procedures NOTICE Inadmissible operation can damage the vehicle or the attachment. Working with the swivel force Do not use the swivel force of the upper carriage to tear down walls or to create level surfaces. Do not ram the attachment into the ground when swiveling the upper carriage.
Page 177 Operation 5 Working with the falling force by lowering the attachment Do not use the falling force of the attachment as a hoe, hammer or pile- driver. Fig. 227 Working with the falling force by lowering the vehicle Do not use the dead weight of the vehicle for work. Use the force of the hydraulic cylinders exclusively.
Page 178 5 Operation General information regarding work operation Machine travel Performing vehicle travel over obstacles can put a heavy load on the undercarriage and cause damage. Avoid performing vehicle travel over obstacles if possible. If it cannot be avoided, lower the boom to ground level and travel over the obstacle at low speed.
Page 179 Operation 5 Working with the bucket The following section describes work operations with the vehicle equipped with a backhoe bucket. The backhoe bucket is mainly used for earth- moving applications (digging, loosening, picking up and loading loose or solid material). Place the stabilizer blade on the side you want to dig.
Page 180 5 Operation Loading material Notes on loading site dumpers: - Position the site dumper so that its cabin is outside the danger zone of the excavator. - The loading platform of the truck is loaded by starting at the rear end. - Keep the swivel angle as small as possible.
Page 181 ► The piston rod must not touch the stabilizer blade. Fig. 241 Further recommendations for digging When planning and performing digging work, Wacker Neuson recommends that you observe the following points: • Exits from pits must be outside the digging line and as level as possible.
Page 182: Emergency Lowering
5 Operation 5.11 Emergency lowering WARNING Crushing hazard during boom lowering! Causes serious crushing or injury resulting in death. ► Do not allow anyone to stay in the danger zone. ► Stop vehicle operation immediately as soon as someone enters the danger zone.
Page 183: Drive Interlock
Operation 5 5.12 Drive interlock A = starting key (blue) For starting the vehicle. Scope of delivery includes 2 keys. B = master key (red) Information Store the master key in a safe place. It can only be used for coding new starting keys.
Page 184: Immobilization/Putting Back Into Operation
5 Operation 5.13 Immobilization/putting back into operation The specified measures refer to putting the vehicle out of operation and back into operation after more than 30 days. Putting out of operation temporarily Store the vehicle indoors if possible. If the machine has to be stored outdoors, place it on firm ground if possible (for example on concrete), and cover it with a watertight tarp to protect it against humidity.
Page 185 Information If the vehicle was out of operation over a longer period of time without performing the specified steps, contact a Wacker Neuson service center before putting back into operation. 1. Perform a general visual check for damage on the electric cables, connectors, fuel lines, corrosion, etc.
Page 186: Permanently Putting Out Of Operation
All fluids, lubricants, material, etc., used on the vehicle are subject to specific regulations. Dispose of different materials and consumables separately and in an environmentally friendly manner. Disposal may only be performed by a Wacker Neuson service center. Observe the national and regional regulations for disposal. Environment...
Page 187: Transportation
Transportation Transportation 6 Transportation Towing the vehicle WARNING Accident hazard due to incorrect towing! Incorrect towing can cause accidents and serious injury or death. ► Tow the vehicle away only from the immediate danger zone until it can be loaded. ►...
Page 188: Loading The Vehicle
6 Transportation – see chapter “ Towing” on page 2-13 2. Ensure that the vehicle can be towed safely. 3. Only use towing eye A. 4. Start vehicle travel and tow away slowly. 5. Secure shackle B with the shackle pin and a lock pin. 6.
Page 189 Transportation 6 Tie-down points Position Quantity Chassis front Chassis rear Inside of travel gear Travel gear front (also from A to C) Travel gear rear (also from A to C) Fixed dozer blade Fig. 245 Fig. 246 Fig. 247 Fig. 248 BA E19 en* 1.0 * E19_10_600.fm...
Page 190 6 Transportation Drive onto a transport vehicle – see chapter “ Transportation” on page 2-15 2. Secure the transport vehicle with chocks to prevent it from rolling. 3. Install access ramps at the smallest possible angle. Ensure that the grade does not exceed 15° (27%). 4.
Page 191 Fig. 250 Angle β vehicle min. max. min. max. min. max. 2147 mm 3090 mm 2395 mm 3340 mm ET42 (85 in) (10'-2'') (94 in) (10'-12'') 2400 mm 1200 mm 29° 45° (95 in) (47 in) 2183 mm 3106 mm...
Page 192 6 Transportation Crane-lifting WARNING Accident hazard due to incorrect loading! Incorrect loading can cause accidents and serious injury or death. ► Do not allow anyone to stay in the danger zone. ► Bear in mind the transport weight on the vehicle’s type label. ►...
Page 193 Transportation 6 Lifting eyes The vehicle must only be raised using the lifting eyes indicated below. Position Quantity Dozer blade left and right Boom Fig. 251 Fig. 252 Ensure that the lifting gear has the required lengths L1 and L2 Length Dimensions 3100 mm (10'-2'')
Page 194: Transporting The Vehicle
6 Transportation Loading process 1. Fit an empty bucket and lock it safely. 2. Remove all dirt from the vehicle. 3. Park the vehicle on firm, level, and horizontal ground. 4. Tilt in bucket. 5. Raise the loader unit completely. 6.
Page 195: Maintenance
Stop the vehicle (see Preparing lubrication). • In order to avoid damage to electronic components, do not perform welding work on the vehicle, add-on parts or tools. • Contact a Wacker Neuson service center. BA E19 en* 1.0 * E19_10_700.fm...
Page 196 7 Maintenance Maintenance overview Maintenance label Maintenance that has to be performed by the operator is indicated on the maintenance label. Fig. 254 I = Top off and drain fluids, lubricants; Check vehicle functions. II = Check wear parts, seals, hoses, and screw connections. III = Check for damage, corrosion, and dirt.
Page 197 Maintenance 7 Maintenance plan Daily maintenance (operator) Inspection work Symbol (Check the following fluids and lubricants, check the oil levels after a test Page run and add oil if necessary) 7-36; 7-39; Check the fluids and lubricants (engine oil, engine coolant, hydraulic oil) 7-44 Check the radiator and hydraulic oil cooler for dirt, clean them if neces- 7-40...
Page 198 7 Maintenance Daily maintenance (operator) Adjust the mirrors correctly, clean them and check them for damage, check the fastening screws and tighten them if necessary Check the condenser for dirt, clean it if necessary 7-41 Clean fresh-air and recirculated-air coarse filters with compressed air (heating, air conditioning) Leakage check Check for tightness, leaks and chafing: pipes, flexible lines and screw...
Page 199 Check the threaded fittings and corresponding components/assemblies visually or manually (without using tools) for tightness. Replace the threaded fitting in case of irregularities. Pay attention to adhesive connections as you do so. Only once after the first 50 operating hours (Wacker Neuson service center) Replace the hydraulic oil filter...
Page 200 Every 250 operating hours or semi-annually (MS03) • Every 500 operating hours or annually (MS03) • Every 500 operating hours or semi-annually (MS08/MS10) • Every 1000 operating hours or annually (MS08/MS10) For additional details contact a Wacker Neuson service center. BA E19 en* 1.0 * E19_10_700.fm...
Page 201 Maintenance 7 Preparing lubrication 1. Stop the vehicle on firm, level, and horizontal ground. 2. Position the boom straight ahead at the center of the vehicle. 3. Lower the boom and the stabilizer legs to the ground. 4. Stop the engine. 5.
Page 202 7 Maintenance Boom/dozer blade Fig. 256 BA E19 en* 1.0 * E19_10_700.fm...
Page 203 Maintenance 7 Position Lubrication point Interval Quantity Boom Daily Boom cylinder Daily Shovel arm Daily Stick cylinder Daily Bucket cylinder Daily Joint plate Daily Hydraulic thumb Daily Swiveling console Daily Swiveling cylinder 50 o/h Live ring (ball bearing) – see chapter “ Live ring (ball bearing)” 50 o/h on page 7-12 Teeth of live ring...
Page 204 7 Maintenance Easy Lock, Powertilt Powertilt with hydraulic Easy Lock quickhitch Fig. 257 (symbolic representation) Position Lubrication point Interval Quantity Easy Lock Every week Easy Lock quickhitch Every week Powertilt Daily Apply grease to grease zerks twice daily after operation in water to remove all traces of water. 7-10 BA E19 en* 1.0 * E19_10_700.fm...
Page 205 Maintenance 7 Cabin/attachment mounts Fig. 258 (symbolic representation) Position Lubrication point Interval Quantity Front window: pin, lock notches and locks Every week Windshield: guide rails Every week Control lever base Every week – see chapter “ Control lever base” on page 7-14 Door hinges Every week 7-11...
Page 206 7 Maintenance Live ring (ball bearing) DANGER Crushing hazard during lubrication! Serious crushing hazard causing death or serious injury. ► No one must be in the danger zone during upper carriage rotation. ► Do not tilt the superstructure with the VDS option. The lubrication points are located to the right on the chassis.
Page 207 Maintenance 7 Teeth of live ring DANGER Crushing hazard during lubrication! Serious crushing hazard causing death or serious injury. ► No one must be in the danger zone during upper carriage rotation. The lubrication points are located to the right on the chassis. 1.
Page 208 7 Maintenance Control lever base CAUTION Crushing hazard in the area of the moving parts of the control lever base! Injury hazard due to crushing of parts of body. ► Stay clear (extremities, clothing) of the moving parts. 1. Raise the control lever base. 2.
Page 209: Consumables
Sulfur content up to 10 ppm (0.001%). Sulfur content up to 15 ppm (0.0015%). Factory filling; Do not mix coolant - observe the coolant compound table; Contact a Wacker Neuson service center. System fills including hoses and diesel engine. according to DIN 51511 (API CJ-4, ACEA E9, ECF-3) –...
Page 210 • Always have the condensation water in the hydraulic oil reservoir drained by a Wacker Neuson service center before the cold season. The water content may not exceed 0.1% by weight. •...
Page 211 Maintenance 7 Engine oil Engine oil types Ambient temperature Viscosity grade (SAE) min. °C min. °F max. °C max. °F 0W30 0W40 5W30 5W40 10W30 10W40 15W40 7-17 BA E19 en* 1.0 * E19_10_700.fm...
Page 212: Maintenance Accesses
7 Maintenance Maintenance accesses WARNING Injury hazard due to rotating parts! Rotating parts can cause serious injury or death. ► Open the engine cover only at engine standstill. CAUTION Burn hazard due to hot surfaces! Can cause serious burns or death. ►...
Page 213 Maintenance 7 Maintenance accesses Fig. 264 (symbolic representation) Pos. Description Activity • Checking the engine-oil level Engine cover • Adding engine oil • Check the coolant level • Adding coolant • Check the hydraulic oil level Right maintenance cover • Adding hydraulic oil •...
Page 214 7 Maintenance Opening the engine cover 1. Stop and park the vehicle. Stop the engine. - See “Preparing lubrication”. 2. Turn the starting key in lock A anticlockwise. 3. Press lock A and open the engine hood. Fig. 265 The engine cover is locked mechanically. Fig.
Page 215 Maintenance 7 Cabin air filter The cabin air filter is located to the bottom right in the cab. 1. Loosen screw A and remove cabin air filer B. 2. Clean the cabin air filter B. 3. Reattach the cabin air filter B and install with screw A. Fig.
Page 216: Cleaning And Maintenance
7 Maintenance Cleaning and maintenance WARNING Injury hazard due to rotating parts! Rotating parts can cause serious injury or death. ► Open the engine cover only at engine standstill. WARNING Burn hazard due to hot surfaces! Hot surfaces can cause serious burns or death. ►...
Page 217 Maintenance 7 NOTICE Damage to rubber and electrical parts when cleaning with solvents. Do not use solvents, benzine, or other aggressive chemicals. NOTICE Damage to electrical and electronic components from water jet. ► Electronic components (e.g. relays, displays) should not be cleaned with a high-pressure cleaner.
Page 218 7 Maintenance Cleaning the vehicle is divided into three separate areas: • Inside the cabin • Exterior of the vehicle • Engine compartment Washing solvents • Ensure sufficient room ventilation. • Wear suitable protective clothing. • Do not use flammable liquids, such as gasoline or diesel. Compressed air •...
Page 219 2. See “Preparing lubrication”. 3. Check the vehicle for salt deposits or corrosion. Have corrosion removed by a Wacker Neuson service center. 4. Clean the vehicle with a high-pressure cleaner. Clean the vehicle ensuring that there are no salt deposits in places that are difficult to access.
Page 220: Lubrication Work
7 Maintenance Lubrication work – see chapter “ Preparing lubrication” on page 7-7 Fuel system Important information regarding the fuel system Information In order to prevent the formation of condensation water, fill up the fuel tank nearly completely at the end of each working day. Information Do not run the fuel tank completely dry.
Page 221 Maintenance 7 Refueling WARNING Explosion hazard due to flammable fuel/air mixtures! Fuels develop explosive and flammable mixtures with air that can cause serious burns or death. ► Fire, open flames and smoking is prohibited. ► Open tank lock carefully to release the pressure in the fuel tank. ►...
Page 222 7 Maintenance NOTICE Do not refuel with cans in order to avoid dirt in the fuel. Refueling with a stationary fuel pump The fuel tank is located under the right side maintenance cover. 1. Stop the vehicle on firm, level, and horizontal ground. 2.
Page 223 Maintenance 7 Refueling with the fuel-filling pump CAUTION Injury hazard in case of incorrect handling of fuel-filling pump! Can cause injury. ► Keep body parts away from tank hoses. Refueling procedure 1. Stop the vehicle on firm, level, and horizontal ground. 2.
Page 224 Flashes Voltage too low Pump switched on Pump conveys fuel Flashes quickly Contact a Wacker Neuson service center Flashes slowly Contact a Wacker Neuson service center Refueling completed Not enough fuel in the fuel hose (at the beginning of refu-...
Page 225 Maintenance 7 Fuel filter The fuel prefilter P and the fuel main filter M is located under the engine cover. All filters are equipped with a water separator. Fig. 273 (symbolic representation) 7-31 BA E19 en* 1.0 * E19_10_700.fm...
Page 226 7 Maintenance Empty the water separator (prefilter) 1. Preparations – see chapter “ Parking the machine” on page 5-11. 2. Prepare a suitable container for collecting the fuel/water mixture. 3. Open the engine cover. 4. Connect a suitable hose to connection A. 5.
Page 227 Maintenance 7 Empty the water separator (main filter) 1. Preparations – see chapter “ Parking the machine” on page 5-11. 2. Prepare a suitable container for collecting the fuel/water mixture. 3. Open the engine cover. 4. Connect a drain hose to connection A. Place the hose into a container on the ground.
Page 228 3. Remove the starting key and carry it with you. 4. Bleed the fuel system again as described above. 5. Check for leaks after starting the engine. 6. Have a Wacker Neuson service center perform a check if necessary. 7-34 BA E19 en* 1.0 * E19_10_700.fm...
Page 229: Engine Lubrication System
NOTICE Damage due to wrong engine oil. ► Use engine oil according to Fluids and lubricants list. ► Have the oil changed only by a Wacker Neuson service center. NOTICE Possible engine damage due to adding engine oil too quickly.
Page 230 7 Maintenance Checking the engine oil level 1. Stop and park the vehicle. Stop the engine. – see chapter “ Parking the machine” on page 5-11. 2. Open the engine cover. 3. Wipe the area around oil dipstick A with a lint-free cloth. Fig.
Page 231 Maintenance 7 Adding engine oil 1. Stop and park the vehicle. Stop the engine. See “Preparing lubrication”. 2. Open the engine cover. 3. Wipe the area around the sealing push-in cap with a lint-free cloth. 4. Open filler cap B. 5.
Page 232: Cooling System
7 Maintenance Cooling system Important information regarding the cooling system The radiators are located on the right in the engine compartment. WARNING Poisoning hazard due to hazardous substances! Contact with hazardous substances can cause serious injury or death. ► Wear protective equipment. ►...
Page 233 Maintenance 7 NOTICE Possible engine damage due to low coolant level. ► Check the coolant level once a day. Information Check the coolant level once a day before starting the engine. Observe the coolant compound table Check and refill the coolant 1.
Page 234 7 Maintenance Cleaning the radiator CAUTION Burn hazard due to hot surfaces! Hot radiators can cause burns. ► Stop the engine and let it cool down. ► Wear protective equipment. NOTICE Possible engine damage or damage to the hydraulic system from dirty radiator fins.
Page 235: Air Filter
Maintenance Maintenance 7 7.10 Air filter Have maintenance performed only by a Wacker Neuson service center. NOTICE Possible engine damage due to intake of dirty air. ► Check air intake daily before commissioning. Checking the air intake 1. Stop and park the vehicle. Stop the engine. See “Preparing lubrication”.
Page 236: V-Belt
► Malfunctioning or leaking screw connections, hose connections and pressure lines must be immediately repaired by a Wacker Neuson service center. Search for hydraulic leaks with a piece of cardboard. ► Always consult a doctor immediately, even if the wound seems insignificant.
Page 237 ► Always add hydraulic oil using the filling screen. ► Cloudy hydraulic oil in the oil sight glass indicates that water or air has penetrated the hydraulic system. Contact a Wacker Neuson service center. ► Contact an authorized service center if the filter of the hydraulic system is dirty.
Page 238 7 Maintenance Checking the hydraulic oil level 1. Park the vehicle on firm, level, and horizontal ground. 2. Position the boom straight ahead at the center of the vehicle (see figure). 3. Lower the boom and the stabilizer blade to the ground. 4.
Page 239 Maintenance 7 Adding hydraulic oil CAUTION Slipping/tripping hazard when adding hydraulic oil! Can cause injury. ► Use a safety-oriented ladder to add hydraulic oil. ► Do not use vehicle parts or attachments as a climbing aid. 1. Open the reservoir ventilation B to release the pressure inside the hydraulic oil reservoir.
Page 240 NOTICE Leaks and damaged pressure lines must immediately be repaired or replaced by a Wacker Neuson service center. This not only increases the operating safety of the vehicle but also helps to protect the environment. ► Have damaged or leaky pressure lines immediately repaired or replaced by a Wacker Neuson service center.
Page 241: Electrical System
• Light bulbs and fuses may be replaced by the operator. Alternator • Contact a Wacker Neuson service center if the alternator charge indicator light is malfunctioning. WARNING Injury hazard due to malfunctioning batteries! Batteries give off explosive gases that can cause deflagrations if ignited.
Page 242: Heating, Ventilation And Air Conditioning System
Wacker Neuson service center. 7.14 Heating, ventilation and air conditioning system Checking/changing the cabin air filter Have maintenance performed only by a Wacker Neuson service center. 7.15 Washer system Only use glass cleaner (with antifreeze if necessary) for refilling.
Page 243: Tracks
Maintenance 7 7.18 Tracks WARNING Crushing hazard during work under the vehicle! Working under the tracks can cause serious injury or death. ► Do not allow anyone to stay in the danger zone. Checking track tension Rubber tracks 1. Park the vehicle on firm, level, and horizontal ground. 2.
Page 244 ► Open the lubricating valve only very carefully and do not unscrew it more than one revolution. ► Wear protective equipment. ► Contact a Wacker Neuson service center if you are unable to reduce the track tension. NOTICE Possible damage to cylinders and tracks due to over-tightening.
Page 245 - Slowly move the vehicle forward and reverse and switch it off again. 9. Check the track tension again. If it is not correct: 10.Repeat steps 2–9. Contact a Wacker Neuson service center if track tension still is too low after pumping in more grease. Reducing tension 1.
Page 246: Maintenance Of Attachments
Please observe the lubrication and maintenance instructions in the Operator’s Manuals of the attachments. 7.20 Maintenance of options Have a Wacker Neuson service center check all eyes regularly: • Machine lifting eyes •...
Page 247: Exhaust Gas Treatment
Maintenance 7 7.21 Exhaust gas treatment The 403J-E17T engine is fitted with a diesel particulate filter. The soot produced by burning diesel fuel is collected and burned in the diesel particulate filter at regular intervals. This process is called regeneration. Regeneration takes about 40 minutes.
Page 248 The load is the contamination level of the diesel particulate filter. Among other things, this level depends on the load on the diesel engine: Information Wacker Neuson recommends not to influence the automatic regeneration system if possible. This avoids unscheduled visits to the service center. Information Interrupting a regeneration increases the contamination level in the particulate filter.
Page 249 Maintenance 7 Measures for increasing intervals between regeneration • Bring engine up to operating temperature. • Avoid operation under low-load conditions. • As soon as the indicator light for regeneration required lights up, the system is not in the normal state anymore. The operator has to support regeneration actively.
Page 250 7 Maintenance Indication of the load condition Information The load condition is shown only in the menu – DPF-data. Indicator lights illuminate automatically. Menu display Description DPF loads A (white): no load condition B (green): low load condition C (yellow): medium load condition D (red): high load condition 7-56 BA E19 en* 1.0 * E19_10_710.fm...
Page 251 Maintenance 7 Escalation level Level Indication Description/Measures The system is working smoothly If required, automatic regeneration is carried out by the system in the background. No indicator lights are displayed during that. Measures for the operator: none There is a fault in the system If the vehicle has to be driven through a danger area, turn off ignition and then turn it on again.
Page 252 It is not possible to have a higher rpm anymore. The vehicle can only be driven with a lot of limitations. Measures for the operator: Contact a Wacker Neuson service center. Information The indicator lights can be positioned differently depending on the vehicle equipment and display element.
Page 253: Machine Preservation
Maintenance 7 7.22 Machine preservation Each vehicle is partly preserved at the plant (for example in the engine compartment). Operation in an aggressive environment (for example salt deposits) is prohibited. 7-59 BA E19 en* 1.0 * E19_10_710.fm...
Page 254 7 Maintenance Notes: 7-60 BA E19 en* 1.0 * E19_10_710.fm...
Page 255: Malfunctions
Malfunctions Malfunctions 8 Malfunctions Diesel engine Information Troubleshooting may be performed only by a Wacker Neuson service center. Engine and engine oil indicator lights Engine warning Engine stop Oil pressure Description Yellow Indicator light color All warning and indicator lights illuminate for a few sec- onds if the starting key is turned to position 1.
Page 256: Malfunctions (Display Element/Multi-Functional Display)
Note: If the malfunction is still indicated despite having cleaned hydraulic-oil radiator and 7-40 added oil, stop the engine and contact a Wacker Neuson service center. Replace the hydraulic oil filter Hydraulic oil is cold. If the display persists even when the hydraulic oil is warm, contact the Wacker Neuson service center.
Page 257 Malfunctions 8 Contact a Wacker Neuson service center in case of malfunctions or signs that are not listed in the following tables or that persist after maintenance has been performed correctly. Malfunction/sign Possible cause Remedy Empty fuel tank Refueling 7-27 Engine does not start or is not easy Replace the battery.
Page 258 8 Malfunctions Malfunction/sign Possible cause Remedy Malfunctioning fuse Check the fuse Fan does not run Contact a Wacker Neuson Electrical fault service center Not enough refrigerant in the Contact a Wacker Neuson system service center Malfunctioning V-belt Contact a Wacker Neuson...
Page 259 • Engine power is reduced. • Stop and park the vehicle. • Contact a Wacker Neuson service center and have the malfunction rectified. Machine travel and operation is possible in case of minor errors. • Engine power is not reduced.
Page 260 8 Malfunctions Performing the adjustments • Press push button C to call the settings. • The settings are selected (turn) and confirmed (press) with adjustment button A. Push button B (return) takes you back to the previous menu level. Fig. 293 Symbols D: Engine fault E: Vehicle fault...
Page 261: Technical Data
Technical data Technical data 9 Technical data Models and trade names – see chapter “ Model designations and trade names” on page 3-2 Engine Engine ET42 EZ50 Manufacturer Perkins Type 403J-E17T Design Water-cooled 3-cylinder diesel engine Intake system Turbo-charging fuel injection system...
Page 262: Traveling Drive
9 Technical data Traveling drive Travel drive ET42/EZ50 Version Axial piston motor Brake See “Drive levers/accelerator pedals” Tracks ET42 Width Ground pressure Ground clearance Type mm (in) kg/cm (lbs/in mm (in) Rubber 350 (13) 0,38 (5.4) 290 (11.4) Steel 350 (13) 0,39 (5.5)
Page 263: Electrical System
► Do not repair or bypass fuses. ► If a replaced fuse is blown again directly, do not put the vehicle into operation and contact a Wacker Neuson service center. NOTICE Explosion hazard in case of incorrect handling of fuses.
Page 264 9 Technical data Fuses/relays The fuse box is located to the left next to the operator seat. Opening: 1. Stop and park the vehicle. Stop the engine – see chapter “ Preparing lubrication” on page 7-7. 2. Open cover C. 3.
Page 265 Technical data 9 Fuse Relays Protected circuits F001 K005 Preheating F002 K001 Heating, air conditioning F003 K002 Vehicle electrical system, lighting, travel signal, horn, radio, window wiper F004 K007 Starter F005 Engine Controller F006 Machine control unit F007 Fuel-filling pump F008 Blower, heating, air conditioning system F010...
Page 266 9 Technical data Illuminants Boom light LED lamp 12V/30W Front/rear roof lights LED lamp 12V/30W Interior light Festoon lamp 12V/5W Rotating beacon LED lamp 12V/9W Powertilt ET42/EZ50 Swiveling range about 180° BA E19 en* 1.0 * E19_10_900.fm...
Page 267: Tightening Torques
Technical data 9 Tightening torques General tightening torques Property class 10.9 12.9 10.9 Screws according to DIN 912, DIN 931, DIN 933, etc. Screws according to DIN 7984 Screw dimen- sions Nm (ft.lbs.) Nm (ft.lbs.) Nm (ft.lbs.) Nm (ft.lbs.) Nm (ft.lbs.) 5,5 (4) 8 (6) 10 (7)
Page 268: Coolant
9 Technical data 9.10 Coolant Compound table Outside tempera- Distilled water Coolant ture Up to °C (°F) % by volume % by volume -30 (-22) Use the 1:1 concentration for warm outside temperatures, too, to ensure protection against corrosion, cavitation, and deposits. Do not mix the coolant with other coolants.
Page 269: Weights
66 (146) Attachment – see "Technical data of the attachments" on page 9-11 The weight indications for options exclusively refer to Wacker Neuson original accessories. Information The given weights are exemplary. In order to determine the actual weight, the vehicle must be weighed before transportation.
Page 270 Accident hazard due to unauthorized attachments! If unauthorized attachments are used, the vehicle can tip over, which can lead to serious injury or death. ► Only use attachments released by Wacker Neuson. NOTICE Machine can be damaged due to unreleased attachments.
Page 271 Not all attachments are available for every vehicle. There may be additional bucket widths that are not specified in this operator's manual. Only use attachments released by Wacker Neuson. For more information, contact a Wacker Neuson sales partner. Observe the national and regional regulations.
Page 272 9 Technical data Excavation power ET42 kN (lbf) Max. tearout force (short stick) 21 (4721) Max. tearout force (long stick) 19,3 (4339) Max. breakout force (at bucket tooth) 28,2 (6340) Max. breakout force (at bucket tooth) 29,9 (6722) EZ50 kN (lbf) Max.
Page 273: Lift Capacity/Load
Technical data 9 9.14 Lift capacity/load Safety instructions lift capacity tables Observe the values of the lift capacity tables in normal operation (for example excavating). Observe the values of the load diagrams in lifting gear applications. DANGER Crushing hazard due to tipping over of vehicle! The vehicle causes serious injury or death when it tips over.
Page 274 9 Technical data Description Explanation Reach from live ring center Load hook height Authorized lift capacity with horizontal boom Vehicle in travel direction, front dozer blade, dozer blade down, loss of dozer blade contact with ground Vehicle 90° to travel direction, dozer blade up Vehicle in travel direction, front dozer blade, dozer blade up, loss of front axle contact with ground Vehicle in travel direction, rear dozer blade, dozer blade...
Page 275 Technical data 9 All table values are specified in kg (lbs), in horizontal position on firm and level ground without bucket or attachment (for example a hammer). The vehicle’s lift capacity is restricted by the settings of the pressure limiting valves, the hydraulic output and the hydraulic system’s stabilizing features.
Page 276 9 Technical data Lift capacity tables ET42 01 Rubber track/short stick 02 Rubber track/long stick 03 Rubber track/additional weight/short stick 9-16 BA E19 en* 1.0 * E19_10_900.fm...
Page 277 Technical data 9 04 Rubber track/additional weight/long stick 05 Steel track/short stick 06 Steel track/long stick 9-17 BA E19 en* 1.0 * E19_10_900.fm...
Page 278 9 Technical data 07 Steel track/additional weight/short stick 08 Steel track/additional weight/long stick 09 Rubber track/short stick/swiveling dozer blade 9-18 BA E19 en* 1.0 * E19_10_900.fm...
Page 279 Technical data 9 10 Rubber track/long stick/swiveling dozer blade 11 Rubber track/additional weight/short stick/swiveling dozer blade 12 Rubber track/additional weight/long stick/swiveling dozer blade 9-19 BA E19 en* 1.0 * E19_10_900.fm...
Page 280 9 Technical data 13 Steel track/short stick/swiveling dozer blade 14 Steel track/long stick/swiveling dozer blade 15 Steel track/additional weight/short stick/swiveling dozer blade 9-20 BA E19 en* 1.0 * E19_10_900.fm...
Page 281 Technical data 9 16 Steel track/additional weight/long stick/swiveling dozer blade 9-21 BA E19 en* 1.0 * E19_10_900.fm...
Page 282 9 Technical data Lift capacity tables EZ50 17 Rubber track/short stick 18 Rubber track/long stick 19 Rubber track/additional weight/short stick 9-22 BA E19 en* 1.0 * E19_10_900.fm...
Page 283 Technical data 9 20 Rubber track/additional weight/long stick 21 Steel track/short stick 22 Steel track/long stick 9-23 BA E19 en* 1.0 * E19_10_900.fm...
Page 284 9 Technical data 23 Steel track/additional weight/short stick 24 Steel track/additional weight/long stick 25 Rubber track/short stick/swiveling dozer blade 9-24 BA E19 en* 1.0 * E19_10_900.fm...
Page 285 Technical data 9 26 Rubber track/long stick/swiveling dozer blade 27 Rubber track/additional weight/short stick/swiveling dozer blade 28 Rubber track/additional weight/long stick/swiveling dozer blade 9-25 BA E19 en* 1.0 * E19_10_900.fm...
Page 286 9 Technical data 29 Steel track/short stick/swiveling dozer blade 30 Steel track/long stick/swiveling dozer blade 31 Steel track/additional weight/short stick/swiveling dozer blade 9-26 BA E19 en* 1.0 * E19_10_900.fm...
Page 287 Technical data 9 32 Steel track/additional weight/long stick/swiveling dozer blade 9-27 BA E19 en* 1.0 * E19_10_900.fm...
Page 288 9 Technical data Safety instructions load diagrams Observe the values of the load diagrams in lifting gear applications. DANGER Crushing hazard due to tipping over of vehicle! The vehicle causes serious injury or death when it tips over. ► Do not exceed the weights indicated in the load diagrams. ►...
Page 289 Technical data 9 Legend Description Explanation Reach from live ring center Load hook height in the respective range Authorized lift capacity with horizontal boom Stick short/long Authorized lift capacity applies to entire swiveling range of 360°. All table indications in kg (lbs.) and horizontal position on firm and level ground without bucket or exchangeable attachment.
Page 290 9 Technical data ET42: Rubber track ET42: Rubber track/additional weight 9-30 BA E19 en* 1.0 * E19_10_900.fm...
Page 291 Technical data 9 ET42: Steel track ET42: Steel track/additional weight 9-31 BA E19 en* 1.0 * E19_10_900.fm...
Page 292 9 Technical data ET42: Rubber track/swiveling dozer blade ET42: Rubber track/additional weight/swiveling dozer blade 9-32 BA E19 en* 1.0 * E19_10_900.fm...
Page 293 Technical data 9 ET42: Steel track/swiveling dozer blade ET42: Steel track/additional weight/swiveling dozer blade 9-33 BA E19 en* 1.0 * E19_10_900.fm...
Page 294 9 Technical data EZ50: Rubber track EZ50: Rubber track/additional weight 9-34 BA E19 en* 1.0 * E19_10_900.fm...
Page 295 Technical data 9 EZ50: Steel track EZ50: Steel track/additional weight 9-35 BA E19 en* 1.0 * E19_10_900.fm...
Page 296 9 Technical data EZ50: Rubber track/swiveling dozer blade EZ50: Rubber track/additional weight/swiveling dozer blade 9-36 BA E19 en* 1.0 * E19_10_900.fm...
Page 297 Technical data 9 EZ50: Steel track/swiveling dozer blade EZ50: Steel track/additional weight/swiveling dozer blade 9-37 BA E19 en* 1.0 * E19_10_900.fm...
Page 298: Dimensions
9 Technical data 9.15 Dimensions 9-38 BA E19 en* 1.0 * E19_10_900.fm...
Page 299 Technical data 9 ET42 EZ50 mm (in/ft-in) mm (in/ft-in) Swiveling dozer Swiveling dozer Fixed dozer blade Fixed dozer blade blade blade 2608 (8'-7'') 2608 (8'-7'') 2667 (8'-9'') 2667 (8'-9'') 2494 (98) 2494 (98) 2555 (100) 2555 (100) 418 (16) 426 (17)
Page 300 9 Technical data ET42 EZ50 mm (in/ft-in) mm (in/ft-in) Swiveling dozer Swiveling dozer Fixed dozer blade Fixed dozer blade blade blade 980 (39) 980 (39) 980 (39) 980 (39) 1720 (68) 1720 (68) 1724 (68) 1724 (68) 1750 (69) 1750 (69)
Page 301: Index
Index Index Index Danger zone during lifting-gear applications ..5-63 Index Numerisch Designated use ............3-4 12V plug receptacles ..........4-23 Diesel fuel specification ........7-26 Diesel particulate filter Escalation level ..........7-57 Abbreviations ............1-3 Extend regeneration intervals ......7-55 Adding engine oil ..........
Page 302 Index Hammer operation ..........5-26 Job site ............5-27 Machine overview ........... 3-1 Heating ............5-17, 7-48 Machine travel ............5-6 Horn ..............5-14 Machine travel and stopping ........5-6 Hose burst valve “Advanced” ....... 5-56 Machine travel on slopes ........5-10 Hydraulic connections ..........
Page 303 Engine ............... 9-1 Operating hydraulics ..........5-19 Excavator forces ..........9-12 Operating temperature range ......... 5-7 Lift capacity tables ET42 ......... 9-16 Operation ............... 5-1 Lift capacity tables EZ50 ......... 9-22 Operation in water ..........5-66 Lift capacity/load ..........9-13 Operation near the sea ........
Page 304: Index
Index BA E19 en* 1.0 * E19_en1_0SIX.fm...
Page 305 Wacker Neuson Linz GmbH keep abreast of the latest technical developments and constantly improve their products. For this reason, we may from time to time need to make changes to figures and descriptions in this documentation that do not reflect products that have already been delivered and that will not be implemented on these vehicles.
Page 306 Wacker Neuson Linz GmbH Flughafenstraße 7 A-4063 Hörsching Phone: +43 (0) 7221 63000 Fax: +43 (0) 7221 63000-2200 E-mail: office.linz@wackerneuson.com www.wackerneuson.com Order no.1000453263 Language en...

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Ez50 E19-01 E19-02

Wacker Neuson ET42 Operator's Manual

1 Foreword

2 Safety

3 Introduction

4 Putting into Operation

5 Operation

6 Transportation

7 Maintenance

8 Malfunctions

9 Technical Data

Index

Index

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