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20
Solenoid
NEUTRAL LOCKOUT LIMIT SWITCH INSTALLATION
1.
Install the limit switch (1) with washers (4) and nuts (3) and tighten to 5 in·lb (0.6 N·m). Move the Forward/Reverse
handle to make sure the switch actuates. See following CAUTION.
CAUTION
• Do not overtighten the retaining nuts. If the nuts are overtightened, limit switches could be damaged.
2.
Connect the 3-wire connector to the neutral lockout limit switch lead.
3.
Connect battery and spark plug wire(s). See Connecting the Battery – Gasoline Vehicles, Section 1, Page 1-4.
4.
Test drive the vehicle in both forward and reverse for proper operation.
SOLENOID
See General Warnings on page 1-1.
TESTING THE SOLENOID
See Test Procedure 8 – Solenoid on page 18-26.
SOLENOID REMOVAL
1.
Disconnect battery and spark plug wire(s). See Disconnecting the Battery – Gasoline Vehicles, Section
1, Page 1-4.
2.
Remove electrical component box cover (Figure 20-17, Page 20-19).
3.
Disconnect all the wires from the solenoid.
4.
Remove the two screws securing the solenoid in place. Remove the solenoid.
SOLENOID INSTALLATION
1.
Install the solenoid in the electrical component box (Figure 20-17, Page 20-19). Use two screws to secure the
solenoid to the box and tighten to 14 in·lb (1.6 N·m).
2.
Connect all wires as indicated. See Wiring Diagrams on page 18-8.
2.1. Connect the 4-gauge white wire from the starter/generator, the 18-gauge white wire from the fuel
gauge/hour meter, and the 18-gauge red wire from the voltage regulator to the large post on the solenoid.
2.2. Connect the 4-gauge red wire from the positive (+) battery terminal and the 10-gauge red wire and 16-gauge
orange wire from the fuse blocks to the other large post on the solenoid.
2.3. Connect the 18-gauge orange wire from accelerator pedal limit switch to small post on the solenoid.
2.4. Connect the 18-gauge blue wire from the key switch to the other small post on the solenoid.
3.
Tighten the hex nuts on the large solenoid posts to 60 in·lb (6.8 N·m). Tighten the nuts on the small solenoid
posts to 22 in·lb (2.5 N·m).
4.
Install the electrical box cover.
Page 20-16
2015 Carryall 550 Maintenance and Service Manual
ELECTRICAL COMPONENTS: PEDAL-
START GAS VEHICLE
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Troubleshooting
