Club Car Carryall 550 2015 Maintenance And Service Manual page 105

STEERING AND FRONT SUSPENSION
CAUTION
• In step 4, do not press against the outer race of the bearing.
4. If the bearing (9) was removed, press on a new bearing, exerting all pressure on the inner race (grease the bearing
before installing it). Then install the external snap ring (10) (Figure 7-10, Page 7-10). See preceding CAUTION.
5. If the needle bearing (7) is damaged, the steering box assembly (CC P/N 101878302) must be replaced (Figure
7-10, Page 7-10).
6. Install pinion (8) and bearing (9) assembly into the housing (6) (Figure 7-10, Page 7-10). Make sure the rack gear
teeth will mesh with the gear teeth on the pinion. The rack may need to be rotated slightly while lightly tapping on
the pinion-bearing assembly with a rubber mallet. See following CAUTION.
CAUTION
• Do not force the pinion-bearing assembly into the housing. The gear teeth or the small bearing
could be damaged.
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Figure 7-11 Press In Dust Seal
2
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Figure 7-13 Rack and Pinion Resistance
7. Install the internal snap ring (11) (Figure 7-10, Page 7-10).
8. Using an appropriate size deep well socket (1) to apply pressure evenly, press in a new dust seal (2) (Figure
7-11, Page 7-11).
1
2
1500-18400-10264
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2015 Carryall 550 Maintenance and Service Manual
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16
Figure 7-12 Rack and Pinion Adjustment
7
Rack and Pinion
Page 7-11