Club Car Carryall 550 2015 Maintenance And Service Manual page 332

19
Test Procedures
TEST PROCEDURE 4 – Solenoid
See General Warnings on page 1-1.
NOTE: This is a resistance and voltage test.
1
4
3
1. Cover 2. Electrical Component Box 3. 6 Ga. White Wire 4. 18 Ga.
White Wire 5. 18 Ga. Red Wire 6. Solenoid
3025
Figure 19-5 Solenoid Wire Removal
1. If necessary, see Testing Basics on page 18-14.
2. Remove the electrical component box cover.
3. Ensure that the wires are connected correctly and are tight. If they are not, rewire or tighten as necessary.
4. Coil Side: Check resistance across the small posts of the solenoid. The reading should be 14 to 16 ohms. If
the reading is not within limits, replace the solenoid.
5. Contact Side: Remove the 4-gauge white wire, the 10-gauge white wire, the 18-gauge red wire, and 18-gauge
white wire from the large post of the solenoid. Do not allow the wires to touch the frame or other components of
the vehicle (Figure 19-5, Page 19-8). Cover the other large post.
5.1. Place Forward/Reverse handle in the NEUTRAL position and neutral lockout switch in the MAINTENANCE
position.
5.2. Check voltage between the empty large post and ground (Figure 19-6, Page 19-8).
– With key switch in the OFF and ON positions: The meter should read no voltage.
– With key switch in the START position: The solenoid should click and the meter should read battery
voltage.
5.3. If the readings are incorrect, replace solenoid. See Solenoid Removal, Section 21, Page 21-3.
Page 19-8 2015 Carryall 550 Maintenance and Service Manual
5
6
2
3027
TROUBLESHOOTING AND ELECTRICAL
SYSTEM: KEY-START GAS VEHICLE
WAVETEK 5XL
V V
OFF
1000 500
200
200
20 200
2 2m
200
20
m
m
200
2000
m
k
200k
20k 200
A
2k
! !
V COM 200nA
MAX
1000 ---
FUSED
750V
Figure 19-6 Solenoid Voltage Test