Reverse Warning Buzzer Limit Switch Installation; Front Differential Limit Switch; Testing The Front Differential Limit Switch; Front Differential Limit Switch Removal - Club Car Carryall 1500 2016 Maintenance And Service Manual

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Front Differential Limit Switch

REVERSE WARNING BUZZER LIMIT SWITCH INSTALLATION

1. Install the reverse warning buzzer limit switch in the reverse order of removal.
2. Place the Forward/Reverse handle in the REVERSE position.
3. Tighten the limit switch mounting screws so that they are snug, but the limit switch can still be rotated in the
adjustment slot (Figure 13-8, Page 13-13).
4. Rotate the limit switch so that the lobe on the Forward/Reverse handle activates the limit switch as shown
(Figure 13-9, Page 13-13).
5. Hold the limit switch in position and tighten the mounting screws and nuts to 4 in-lb (0.5 N·m). See following
CAUTION.
CAUTION
• Do not overtighten the retaining nuts. If the nuts are overtightened, the limit switch could become
damaged.
6. Place the Forward/Reverse handle in NEUTRAL and then back to REVERSE to ensure that the limit switch
lever is being properly activated.
7. Connect the 18-gauge red and 18-gauge red/white wires to the limit switch.
8. Lower and secure the hood.
9. Connect battery and spark plug wire(s). See Side-Post Battery: Connecting the Battery – Gasoline/Diesel
Vehicles on page 1-4.
See Top-Post Battery: Connecting the Battery- Gasoline/Diesel Vehicles on page 1-4.
10. Turn the key switch to the ON position. With the Forward/Reverse handle in REVERSE, the buzzer should sound.
FRONT DIFFERENTIAL LIMIT SWITCH
See General Warnings, Section 1, Page 1-2.

TESTING THE FRONT DIFFERENTIAL LIMIT SWITCH

See Test Procedure 17 – Front Differential Limit Switch on page 11-25.

FRONT DIFFERENTIAL LIMIT SWITCH REMOVAL

1. Disconnect battery and spark plug wire(s). See Side-Post Battery: Disconnecting the Battery –
Gasoline/Diesel Vehicles on page 1-3.
See Top-Post Battery: Disconnecting the Battery- Gasoline/Diesel Vehicles on page 1-4.
2. Locate front differential limit switch above accelerator pedal.
3. Disconnect wire leads of switch (1) from wire harness (Figure 13-10, Page 13-15).
4. Remove the nuts (2) and screws (3) that secure the switch (1) and remove the switch.
Page 13-14 2016 Carryall 1500/1700 and XRT 1550 Maintenance and Service Manual
ELECTRICAL COMPONENTS: GASOLINE
VEHICLES