Club Car Carryall 550 2015 Maintenance And Service Manual page 276

17
Transaxle Disassembly, Inspection, and Assembly
CAUTION
• Do not damage gears. Use extreme care when handling them.
5. Use a bearing puller or arbor press to remove bearings (16) from the input pinion gear. If the oil seal (10) is
damaged, replace it (Figure 17-5, Page 17-3). See also Figure 17-13, Page 17-8. See following CAUTION.
CAUTION
• Do not reuse bearings after removing them. Replace bearings with new ones.
6. To disassemble the intermediate gear assembly, press off together the bearing (16) and the gear (19) (Figure
17-5, Page 17-3). See also Figure 17-13, Page 17-8.
7. Press the bearing (18) off the intermediate gear assembly (Figure 17-5, Page 17-3).
1. Press Ram
2. Arbor
Figure 17-13 Intermediate Gear Assembly
8. Disassemble the differential gear case:
8.1. Remove the hex bolts (33) and the ring gear (32) from the differential case (Figure 17-5, Page 17-3).
8.2. Remove the ring gear.
8.3. Separate the differential gear case housing. If necessary, install two of the hex bolts (removed previously in
step 8.1) into the differential gear unit and, while holding the unit slightly above the work area, lightly tap
the bolt heads (Figure 17-14, Page 17-8). Remove the two bolts.
Figure 17-14 Separate Housing
8.4. Remove the differential pin (31) by pushing pin through differential gear case from one side (Figure 17-5,
Page 17-3). See also Figure 17-15, Page 17-9.
Page 17-8 2015 Carryall 550 Maintenance and Service Manual
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TRANSAXLE: ELECTRIC VEHICLES