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ELECTRICAL COMPONENTS: KEY-START GAS
VEHICLE
MAINTENANCE/OPERATE SWITCH
TESTING THE MAINTENANCE/OPERATE SWITCH
See Test Procedure 5 – Maintenance/Operate Switch – Key-Start Vehicles on page 19-9.
MAINTENANCE/ OPERATE SWITCH REMOVAL
1.
Disconnect the battery and spark plug wire(s). See Disconnecting the Battery – Gasoline Vehicles on page
1-4.
2.
Using a 5/8 inch (16 mm) wrench, remove maintenance/operation boot/hex nut.
3.
Remove maintenance/operation switch from bracket.
4.
Disconnect the two spade terminals and remove switch.
MAINTENANCE/OPERATE SWITCH INSTALLATION
1.
Connect the two spade terminals (Figure 19-7, Page 19-9).
2.
Make sure groove in switch is aligned with tang on bracket and install switch. Tighten maintenance/operation
switch boot/hex nut (6) to 16 in·lb (1.8 N·m).
3.
Connect the battery. See Connecting the Battery – Gasoline Vehicles on page 1-4.
SOLENOID
See General Warnings on page 1-1.
TESTING THE SOLENOID
See Test Procedure 8 – Solenoid on page 18-26.
SOLENOID REMOVAL
1.
Disconnect battery and spark plug wire(s). See Disconnecting the Battery – Gasoline Vehicles, Section
1, Page 1-4.
2.
Remove electrical component box cover (Figure 20-17, Page 20-19).
3.
Disconnect all the wires from the solenoid.
4.
Remove the two screws securing the solenoid in place. Remove the solenoid.
SOLENOID INSTALLATION
1.
Install the solenoid in the electrical component box. Use two screws to secure the solenoid to the box and
tighten to 14 in·lb (1.6 N·m).
2015 Carryall 550 Maintenance and Service Manual
Maintenance/Operate Switch
21
Page 21-3
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Troubleshooting
