Transaxle Assembly - Club Car Carryall 550 2015 Maintenance And Service Manual

TRANSAXLE: ELECTRIC VEHICLES
8.5. Remove the idler gears (1 and 2) and thrust plates (3 and 4) (Figure 17-16, Page 17-9).
Figure 17-15 Differential Pin
8.6. Remove the differential gears (5 and 6) and thrust plates (7 and 8).
8.7. Inspect the bearings (13) of the differential case (26) and replace them if they are damaged (Figure 17-5,
Page 17-3). To remove them, press them off. See following CAUTION.
CAUTION
• Do not reuse bearings after removing them. Replace bearings with new ones.
9. Inspect parts for wear or damage. Any worn or damaged parts should be replaced. See following NOTE.
NOTE: Damaged or worn gears should be replaced as sets.

TRANSAXLE ASSEMBLY

CAUTION
• Do not press against the bearing outer race.
• The housing and all parts must be wiped clean and dry before reassembly.
1. If bearings (13) were removed during disassembly, install new bearings using an arbor press (Figure 17-5,
Page 17-3).
2. Assemble the differential gear case.
2.1. Install the pin (31) (Figure 17-5, Page 17-3). Apply a small amount of oil to all thrust plates and to both
ends of the pin.
2.2. Install the hex bolts (33) and output gear (32). Tighten bolts to 58 ft·lb (78.6 N·m).
3. Press a new bearing (18) onto the intermediate gear assembly (Figure 17-5, Page 17-3).
4. Press new bearing (16) onto input pinion gear (17).
5. Apply grease to the lip of the new oil seal (10) and install the seal using a transaxle pinion seal tool (CC P/N
1014161). The lip of the oil seal should face the inside of the transaxle housing. Make sure the seal is firmly
seated.
6. Install the differential assembly, the intermediate gear assembly, and the input pinion gear simultaneously. Be
sure all bearings are seated properly in the housing. Rotate the input shaft to check for smooth gear operation
(Figure 17-11, Page 17-6).
Transaxle Disassembly, Inspection, and Assembly
3
1
Figure 17-16 Left Differential
2015 Carryall 550 Maintenance and Service Manual
5
7
2
6
8
26
17
4
Page 17-9