Club Car Carryall 550 2015 Maintenance And Service Manual page 13

Fuel Gauge/Hour Meter Installation..........................................................................................................20-24
Fuel Level Sending Unit ..............................................................................................................................20-24
Oil Level Sensor .........................................................................................................................................20-24
Oil Level Sensor Removal .......................................................................................................................20-24
Oil Level Sensor Installation ....................................................................................................................20-25
Voltage Limiter ...........................................................................................................................................20-25
Voltage Limiter Removal .........................................................................................................................20-25
Voltage Limiter Installation.......................................................................................................................20-25
Headlight Switch.........................................................................................................................................20-26
Headlight Switch Removal.......................................................................................................................20-26
Headlight Switch installation ....................................................................................................................20-26
Headlights..................................................................................................................................................20-27
Headlight Bezel Removal ........................................................................................................................20-27
Headlight Bezel Installation .....................................................................................................................20-27
Headlight Bulb Removal (Halogen) ..........................................................................................................20-27
Headlight Bulb Installation (Halogen) .......................................................................................................20-27
Headlight Bulb Removal (LED) ................................................................................................................20-28
Headlight Bulb Installation (LED) .............................................................................................................20-28
Battery .......................................................................................................................................................20-30
General Information ................................................................................................................................20-30
Testing the Battery ..................................................................................................................................20-30
Preventive Maintenance..........................................................................................................................20-31
Water Level ............................................................................................................................................20-31
Self-Discharge........................................................................................................................................20-31
Vibration Damage ...................................................................................................................................20-32
Mineral Content ......................................................................................................................................20-32
Battery Removal .....................................................................................................................................20-34
Charging the Battery ...............................................................................................................................20-34
Battery Installation ..................................................................................................................................20-34
Battery Storage ......................................................................................................................................20-35
Charging a Dead Battery.........................................................................................................................20-35
Ground Cables ...........................................................................................................................................20-35
SECTION 21 - ELECTRICAL COMPONENTS: KEY-START GAS VEHICLE ..................................................... 21-1
General Information ..................................................................................................................................... 21-1
Key Switch .................................................................................................................................................. 21-1
Key Switch Removal ................................................................................................................................ 21-2
Key Switch Installation ............................................................................................................................. 21-2
Maintenance/Operate Switch........................................................................................................................ 21-3
Maintenance/ Operate Switch Removal..................................................................................................... 21-3
Maintenance/Operate Switch Installation ................................................................................................... 21-3
Solenoid...................................................................................................................................................... 21-3
Solenoid Removal ................................................................................................................................... 21-3
Solenoid Installation................................................................................................................................. 21-3
Charging Diode ........................................................................................................................................... 21-4
Charging Diode Removal ......................................................................................................................... 21-4
Charging Diode Installation ...................................................................................................................... 21-5
SECTION 22 - ENGINE (SUBARU EX40) ........................................................................................................ 22-1
General Information ..................................................................................................................................... 22-1
Before Servicing ...................................................................................................................................... 22-1
Engine Rotation....................................................................................................................................... 22-1
Torque Specifications............................................................................................................................... 22-2
Adjustments and Settings......................................................................................................................... 22-2
Engine Oil - Gasoline Vehicle................................................................................................................... 22-2
Spark Plug .............................................................................................................................................. 22-5
Breather.................................................................................................................................................. 22-6
Valve Clearance Check and Adjustment.................................................................................................... 22-7
Engine Removal .......................................................................................................................................... 22-8
Engine Installation ....................................................................................................................................... 22-9
Flywheel ....................................................................................................................................................22-10
Flywheel Removal ..................................................................................................................................22-10
2015 Carryall 550 Maintenance and Service Manual Page xi