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26
Transaxle Installation
TRANSAXLE INSTALLATION
See General Warnings on page 1-1.
1.
Installation is reverse of removal procedure. When attaching transaxle to powertrain, initially install the eight bolts
(1) finger-tight (Figure 26-12, Page 26-11). Then, tighten fasteners in the following order:
1.1. Tighten the two bolts (1) at clutch plate (3) to 50 ft·lb (68 N·m).
1.2. Tighten the four bolts (1) at engine pan (2) to 50 ft·lb (68 N·m).
1.3. Tighten the two bolts (1) at muffler bracket to 50 ft·lb (68 N·m).
1.4. Tighten the governor cable bracket (2) and FNR/accelerator cable bracket (2) bolts to 50 ft·lb (68 N·m)
(Figure 26-6, Page 26-9).
1.5. Tighten leaf spring hardware to 19 ft·lb (26 N·m) at chassis and shackle. See Rear Suspension section.
1.6. Tighten lower nuts of shock absorbers until cushions expand to be the same diameter as the mounting
washers.
1.7. Tighten transaxle drain plug to 17 ft·lb (23.5 N·m).
2.
Fill transaxle with appropriate type and volume of oil. See Oil Change – Transaxle on page 26-3.
3.
Ensure that all wires and cables are secured properly with wire ties. See following WARNING.
WARNING
• If wires and cables are removed or replaced make sure they are properly routed and secured to vehicle
frame. Failure to properly route and secure wires and cables could result in vehicle malfunction,
property damage or personal injury.
4.
Connect battery and spark plug wire(s). See Connecting the Battery – Gasoline Vehicles, Section 1, Page 1-4.
5.
Check governor adjustment and correct if necessary. See Governor Cable Installation and Adjustment,
Section 23, Page 23-9.
6.
Check engine RPM setting. Adjust if necessary. See Engine RPM Adjustment, Section 23, Page 23-13.
SHIFTER CABLE
See General Warnings on page 1-1.
If the Forward/Reverse shifter cable is damaged in any way, it must be replaced.
SHIFTER CABLE REMOVAL
NOTE: Before removing cable, note cable routing and positions of wire ties or other devices securing the cable to the
vehicle. When installed, cable must be routed and secured as it was originally.
1.
Turn the key switch to the OFF position and remove the key. Place the Forward/Reverse handle in the NEUTRAL
position and chock the wheels.
2.
Disconnect battery and spark plug wire(s). See Disconnecting the Battery – Gasoline Vehicles, Section
1, Page 1-4.
3.
Push the cable end socket (1) off the stud (3) on the Forward/Reverse shifter handle (Figure 26-13, Page 26-13).
4.
Press in tangs (4) anchoring shifter cable (2) to chassis and push out of mounting hole.
Page 26-12
2015 Carryall 550 Maintenance and Service Manual
TRANSAXLE (ED65): GASOLINE VEHICLES
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