Multi-Leaf Spring Installation - Club Car Carryall 550 2015 Maintenance And Service Manual

REAR SUSPENSION
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Figure 9-3 Support Vehicle on Jack Stands

MULTI-LEAF SPRING INSTALLATION

NOTE: Tighten bolt (11) after clamp from brake cable has been positioned between nut and frame component.
1. Install the bushings and spacers in the spring eyes. See following CAUTION.
CAUTION
• When positioning the spring on the transaxle, be sure to insert the locating bolt on the spring in the
locating hole in the transaxle saddle.
2. Install the nut (11) and bolt (18) attaching the front of the spring (16) to the vehicle frame and install the spring.
3. Install the nut (11) and bolt (18) attaching the rear spring to the lower end of the shackle brackets (14).
4. Install the nuts (7) and the U-bolt (9) securing the spring to the shock mounting bracket (6). Install the shock
mount bracket (6), angle bracket (13) and the U-bolt.
5. Tighten the nuts (7) on the U-bolt (9) to 22 to 27 ft·lb (30 to 37 N·m).
6. Install the nut (1), cup washers (4), and rubber bushings (3) to the lower mounting stem of the shock absorber
7. Tighten nylon lock nuts (11) on spring mounting bolts (18) to 17 to 20 ft·lb (24 to 28 N·m) (Figure 9-2, Page 9-3).
8. Tighten the nuts (1) until the rubber bushing (3) expands to the size of the cup washer (4).
9. Connect the battery cables. See Connecting the Battery – Gasoline Vehicles, Section 1, Page 1-4. See
Connecting the Batteries – Electric Vehicles, Section 1, Page 1-4.
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Figure 9-4 Disconnect Brake Cable
2015 Carryall 550 Maintenance and Service Manual
Multi-Leaf Springs
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