Starter/Generator Installation - Club Car Carryall 550 2015 Maintenance And Service Manual

ELECTRICAL COMPONENTS: PEDAL-START GAS
VEHICLE
6. Install the output end cover (36) onto the armature. Secure the bearing retainer (32) to the cover and tighten the
screws (43) to 39 in·lb (4.4 N·m) (Figure 20-6, Page 20-4).
7. Slide the housing with field coils over the armature. Use the locating pin to align housing to the cover.
NOTE: The terminal insulators should be on the commutator end of the housing.
8. To prevent contact between the brushes and commutator as the commutator cover is installed, and possible
damage to the brushes, lift the brush springs out of the notches in the brushes and pull the brushes back from the
center of the commutator end cover. The springs will rest on the sides of the brushes and help prevent them
from sliding towards the center of the cover (Figure 20-5, Page 20-3).
9. Install the commutator end cover (23) onto the armature shaft. Align the locating pin with the pin hole in the cover.
Install the two M6 x 180 mm bolts (20), and tighten to 100 in·lb (11.3 N·m) (Figure 20-1, Page 20-2).
10. Push the brushes down into the holders. Place springs into the notches in the brushes. Install the brush cover
(30) that has the drain hole in it next to the A2 terminal. Install the remaining three brush covers (29) in the
openings in the commutator end cover (23) (Figure 20-2, Page 20-2).
11. Slide the spacer (37) onto the end of the shaft. Insert the shaft key (34) into the shaft. Install the belt pulley (39)
onto the shaft, and install the lock washer (40) and M14 nut (41). Tighten the nut to 28 ft·lb (38.0 N·m) (Figure
20-6, Page 20-4).

STARTER/GENERATOR INSTALLATION

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Figure 20-12 Starter/Generator Installation
2015 Carryall 550 Maintenance and Service Manual
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Starter/Generator
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