Club Car Carryall 550 2015 Maintenance And Service Manual page 14

Gasoline vehicle with subaru ex40 engine electric vehicle with quiq charger

Table of Contents

Flywheel Installation ............................................................................................................................... 22-11

Oil Level Sensor .........................................................................................................................................22-12

Testing the Oil Level Sensor ....................................................................................................................22-12

Oil Level Sensor Removal .......................................................................................................................22-12

Oil Level Sensor Installation ....................................................................................................................22-12

Ignition Coil ................................................................................................................................................22-13

Testing the Ignition Coil ...........................................................................................................................22-13

Ignition Coil Removal ..............................................................................................................................22-13

Ignition Coil Installation ...........................................................................................................................22-13

Snubber .....................................................................................................................................................22-14

Snubber Removal...................................................................................................................................22-14

Snubber Installation ................................................................................................................................22-14

SECTION 23 - FUEL SYSTEM: GASOLINE VEHICLES ................................................................................... 23-1

General Information ..................................................................................................................................... 23-1

EFI System Features/Specifications.......................................................................................................... 23-1

Relieving Fuel Pressure ............................................................................................................................... 23-2

To Relieve Fuel Pressure ......................................................................................................................... 23-2

Throttle Body............................................................................................................................................... 23-3

Throttle Body Removal............................................................................................................................. 23-3

Throttle Body Installation.......................................................................................................................... 23-4

Engine Control Linkages .............................................................................................................................. 23-6

General Information ................................................................................................................................. 23-6

Ground Speed......................................................................................................................................... 23-7

Accelerator Rod....................................................................................................................................... 23-7

Governor Cable ....................................................................................................................................... 23-9

Accelerator Cable ................................................................................................................................... 23-11

Closed Throttle or Idle Adjustment - Pedal-Start Vehicles .........................................................................23-12

Closed Throttle or Idle Adjustment - Key-Start Vehicles ............................................................................23-12

How to Measure Ground Speed...............................................................................................................23-13

Engine RPM Adjustment .........................................................................................................................23-13

Air Intake System .......................................................................................................................................23-14

Air Filter .................................................................................................................................................23-14

Air Cleaner Removal...............................................................................................................................23-15

Air Cleaner Installation ............................................................................................................................23-15

Fuel Line....................................................................................................................................................23-16

Fuel Line Removal..................................................................................................................................23-16

Fuel Line Installation ...............................................................................................................................23-17

Fuel Pump Module......................................................................................................................................23-18

General Information ................................................................................................................................23-18

Fuel Pump Module Removal ...................................................................................................................23-18

Fuel Pump Module Installation.................................................................................................................23-18

Fuel Tank ...................................................................................................................................................23-21

General Information ................................................................................................................................23-21

Fuel Tank Removal .................................................................................................................................23-21

Fuel Tank Disposal .................................................................................................................................23-22

Fuel Tank Storage ..................................................................................................................................23-22

Fuel Tank Installation ..............................................................................................................................23-22

Fuel Filter...................................................................................................................................................23-23

General Information ................................................................................................................................23-23

Fuel Filter Removal.................................................................................................................................23-23

Fuel Filter Installation..............................................................................................................................23-24

Fueling Instructions - Gasoline Vehicle ........................................................................................................23-24

SECTION 24 - EXHAUST SYSTEM: GASOLINE VEHICLES ............................................................................ 24-1

Muffler ........................................................................................................................................................ 24-1

Muffler Removal ...................................................................................................................................... 24-1

Muffler Installation.................................................................................................................................... 24-1

SECTION 25 - CLUTCHES: GASOLINE VEHICLES ........................................................................................ 25-1

General Information ..................................................................................................................................... 25-1

Page xii

2015 Carryall 550 Maintenance and Service Manual

Table of Contents