Connection Tests - Club Car Precedent Villager 2 Maintenance And Service Manual

CONTROLLER DIAGNOSTIC TOOL (CDT)
TROUBLESHOOTING GUIDE
SYMPTOM
Handset is "locked-up" – buttons do not
respond

CONNECTION TESTS

WARNING
• If wires are removed or replaced, make sure wiring and wire harness is properly routed and secured.
Failure to properly route and secure wiring could result in vehicle malfunction, property damage,
personal injury, or death.
Index of Test Procedures
1 – Handset Cord
2 – Handset Cord Adaptor
3 – CDT Ports
TEST PROCEDURE 1 – Handset Cord
See General Warnings on page 1-2.
1. Using a multimeter set for 200 ohms, place the red (+) probe into one of the terminals on the end of the cord with
the square plug.
2. Place the black (–) probe on each of the pins, one at a time, on the plug on the other end of the cord.
3. The multimeter should indicate continuity on only one pin. If any other reading is obtained, the cord must be
replaced.
4. Repeat the procedure three more times, each time with the red (+) probe inserted into a different terminal on
the end of the cord with the square plug.
TEST PROCEDURE 2 – Handset Cord Adaptor
See General Warnings on page 1-2.
The procedure for testing the handset cord adaptor is similar to the cord test.
1. Using a multimeter set for 200 ohms, place the red (+) probe into one of the terminals on the end of the adapter
with the square plug.
POSSIBLE CAUSES
Handset malfunction
Vehicle batteries – loose terminals or corrosion
Vehicle batteries – improperly wired
Vehicle batteries – batteries failed
Vehicle batteries – batteries not fully charged
Speed controller malfunction
2019 Precedent Villager 2 Maintenance and Service Manual
Connection Tests
CORRECTIVE ACTION
Disconnect the CDT cord from the vehicle.
Wait a few seconds and reconnect the handset
to the vehicle
Section 14 — Electric Vehicle - Batteries
Section 14 — Electric Vehicle - Batteries
Section 14 — Electric Vehicle - Batteries
Section 14 — Electric Vehicle - Batteries
Section 12 — Electric Vehicle - Excel System
Troubleshooting
11
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