Table Of Contents - Emerson ControlWave Instruction Manual

Contents
Chapter 1 - Introduction
1.1 Scope of the Manual ................................................................................................................. 1-2
1.2 Physical Description .................................................................................................................. 1-2
1.3 Housings ................................................................................................................................... 1-3
1.4 CPU Module .............................................................................................................................. 1-5
1.5 Power Supply/Sequencer Module (PSSM) ............................................................................... 1-6
1.6 I/O Modules ............................................................................................................................... 1-6
1.7 Secure Gateway ........................................................................................................................ 1-7
Chapter 2 - Installation
2.1 Site Considerations ................................................................................................................... 2-1
2.1.1 Class I, Div 2 Installation Considerations ...................................................................... 2-2
2.2 Installation Overview ................................................................................................................. 2-3
2.2.1 Unpacking Components ................................................................................................ 2-4
2.2.2 Color Coding of Slot Connectors .................................................................................. 2-5
2.2.3 Mounting the Housing ................................................................................................... 2-7
2.2.4 Grounding the Housing ............................................................................................... 2-11
2.3 Power Supply/Sequencer Module (PSSM) ............................................................................. 2-11
2.3.1 General Information about the PSSM ......................................................................... 2-11
2.3.2 PSSM Installation Overview ........................................................................................ 2-13
2.3.3 Setting Jumpers .......................................................................................................... 2-14
2.3.4 General Wiring Guidelines .......................................................................................... 2-16
2.3.5 Wiring a Bulk DC Power Supply to the PSSM ............................................................ 2-17
2.3.6 Hot-swapping a Power Supply .................................................................................... 2-20
2.3.7 Wiring an External Alarm or Annunciator to the Watchdog Connector and Wiring the
Redundancy Control Input (OPTIONAL) ................................................................................ 2-21
2.3.8 Wiring Digital Inputs to indicate Power Supply Failure ............................................... 2-23
2.3.9 PSSM Specifications ................................................................................................... 2-24
2.4 CPU Module ............................................................................................................................ 2-25
2.4.1 Setting DIP Switches on the CPU Module .................................................................. 2-26
2.4.2 Connections to RS-232 Serial Port(s) ......................................................................... 2-29
2.4.3 Connections to RS-485 Serial Port on the Secondary Communication Board (SCB) 2-32
2.4.4 Connections to Ethernet Port(s) on the CPU Module ................................................. 2-34
2.5 Bezels ...................................................................................................................................... 2-35
Chapter 3 - I/O Modules
3.1 Module Placement .................................................................................................................... 3-3
3.2 Status LEDs .............................................................................................................................. 3-4
3.3 Wiring ........................................................................................................................................ 3-4
3.3.1 Local Termination .......................................................................................................... 3-5
3.3.2 Remote Termination ...................................................................................................... 3-6
3.3.3 Shielding and Grounding ............................................................................................... 3-6
3.4 Digital Input (DI) Modules .......................................................................................................... 3-8
3.5 Digital Output (DO) Modules ................................................................................................... 3-13
3.6 Analog Input (AI) Modules ....................................................................................................... 3-20
3.7 Analog Output (AO) Modules .................................................................................................. 3-25
3.8 Universal Digital Input (UDI) Modules ..................................................................................... 3-30
3.9 Isolated Resistance Temperature Device (RTD) Input Module .............................................. 3-36
3.10 Isolated Thermocouple Module ............................................................................................... 3-40
Issued Aug-2015
ControlWave I/O Expansion Rack Instruction Manual
Contents
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2-1
3-1
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