ControlWave I/O Expansion Rack Instruction Manual
2-12. Wiring Field Power to the PSSM 2-18
2-13. Hot swapping a power supply 2-20
2-14. Watchdog field wiring 2-21
2-15. Redundancy Field Wiring 2-22
2-16. Location of TB2 on IO Switcher 2-23
2-17. ControlWave IO Expansion Rack CPU
module without SCB 2-25
2-18. ControlWave IO Expansion Rack CPU
module with SCB 2-26
2-19. CPU Module Communication Port
Switches 2-27
2-20. Male DB9 9-Pin Connector 2-30
2-21. Full-duplex and Half-duplex Cable 2-31
2-22. RJ-45 Connector associated with COM3,
ETH2, ETH3 (SCB) 2-32
2-23. RJ-45 Ethernet Connector 2-34
2-24. Standard 10/100Base-T Ethernet Cable
(CPU Module to Hub) 2-34
2-25. Point-to-Point 10/100Base T Ethernet
Cable 2-35
2-26 Bezel Assembly 2-36
3-1. Terminal housing assembly removal 3-2
3-2. ControlWave Chassis Slot Assignments 3-4
3-3. I/O Module (local termination) wire routing
3-5
3-4. I/O Module Remote Termination Wiring 3-7
3-5. DI Module – right side view – jumper
locations 3-9
3-6. DI Module – Local Terminal block assembly
assignments 3-10
3-7. Internally sourced DI Module – wiring
diagram 3-10
3-8. Externally powered DI module wiring
diagram 3-10
3-9. Remote DIN rail mountable terminal block
assembly assignments 3-11
3-10. Remote DIN-rail mountable terminal block
assembly assignments for relay isolated
120Vac DI operation 3-12
3-11. Local terminal block assembly
assignments for open source isolated DO 3-
14
3-12. Open source isolated DO module wiring
diagram 3-15
3-13. Remote DIN-rail mountable terminal block
assembly assignments for open source
isolated DO 3-16
3-14. Remote DIN-rail mountable terminal block
assembly assignments for relay isolated DO
3-17
3-15. Internally sourced 4-20mA current loop AI
wiring diagram 3-21
3-16. Externally powered 4-20mA current loop AI
– wiring diagram 3-21
3-17. Externally powered isolated 1-5V AI wiring
diagram 3-22
3-18. Local AI module terminal block assembly
3-22
IND-2
3-19. Remote DIN-rail mountable terminal block
assembly assignments for 4-20mA AI 3-23
3-20. Remote DIN-rail mountable terminal block
assembly assignments for 1-5V AI 3-24
3-21. Local AO module terminal block assembly
assignments 3-26
3-22. Remote DIN-rail mountable terminal block
assembly assignments for AO 3-27
3-23. 4-20mA current loop AO wiring diagram 3-
28
3-24. UDI module – right side view – jumper
locations 3-31
3-25. UDI (debounce enabled) wiring diagram 3-
32
3-26. UDI debounce disabled wiring diagram 3-
32
3-27. Local UDI terminal block
configuration/diagram 3-33
3-28. Remote DIN-rail mountable terminal block
assy. Assignments for UDI 3-34
3-29. Selecting Input Type in ControlWave
Designer I/O Configurator 3-35
3-30. Isolated RTD module wiring diagram 3-37
3-31. Local isolated RTD module terminal block
assy. assignments 3-38
3-32. Remote DIN-rail mountable terminal block
assy. assignments 3-39
3-33. Isolated Thermocouple Module –wiring
diagram 3-41
3-34. Local isolated Thermocouple module
terminal block assy. assignments 3-42
3-35. Remote DIN-rail mountable terminal block
assy. assignments 3-43
4-1. Power Switches on PSSM 4-1
5-1. HyperTerminal Mode Menu 5-3
5-2. HyperTerminal (Ready to Download) 5-4
5-3. Send File dialog box 5-4
5-4. HyperTerminal (Download in progress) 5-5
5-5 I/O Module to Be Replaced 5-8
5-6. Pulling the I/O Module Out of the Housing 5-
8
5-7. I/O Loosening the Top Fastener 5-9
5-8. I/O Terminal Block Board and Terminal
Housing Assembly Separated from the Rest
of the Module 5-10
5-9. New I/O Module in Place Prior to Attaching
Terminal Board and Terminal Housing
Assembly 5-11
5-10. Lithium Backup Battery Removal Diagrm
5-13
5-11. PSSM LED locations 5-17
5-12. CPU Module LED location Designations 5-
17
5-13. Analog Input (AI) module LEDs 5-18
5-14. Analog output (AO) Module LEDs 5-18
5-15. Digital Input (DI) Module LEDs 5-19
5-16. Digital Output Module LEDs 5-19
Index
Issued Aug-2015
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