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Related Manuals for Emerson Keystone OM1 - EPI2
Summary of Contents for Emerson Keystone OM1 - EPI2
- Page 1 Installation, Operation and Maintenance Manual VCIOM-01494-EN Rev. 0 June 2022 Keystone OM1 - EPI2 Modulating Input/Output Module...
- Page 2 Notes Installation, Operation and Maintenance Manual June 2022 VCIOM-01494-EN Rev. 0 This page intentionally left blank...
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Page 3: Table Of Contents
Installation, Operation and Maintenance Manual Table of Contents VCIOM-01494-EN Rev. 0 June 2022 Table of Contents Section 1: Optional Module 1: Modulating I/O Module OM1 Module Functionality ................. 1 Manufacturer ..................... 2 Section 2: Installation Assembling Procedure for Models 63-125 Nm Old Version (US or Non-US Market) ............. - Page 4 Notes Installation, Operation and Maintenance Manual June 2022 VCIOM-01494-EN Rev. 0 This page intentionally left blank...
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Page 5: Section 1: Optional Module 1: Modulating I/O Module
Installation, Operation and Maintenance Manual Section 1: Optional Module 1: Modulating I/O Module VCIOM-01494-EN Rev. 0 June 2022 NOTE: Before installation, these instructions must be fully read and understood. Section 1: Optional Module 1: Modulating I/O Module OM1 Module Functionality The OM1 Modulating I/O module is supplied as an option on Keystone EPI2 actuators. -
Page 6: Manufacturer
Section 1: Optional Module 1: Modulating I/O Module Installation, Operation and Maintenance Manual June 2022 VCIOM-01494-EN Rev. 0 WARNING EPI2 actuator must be electrically isolated before any disassembling or reassembling operations. Before any disassembling or reassembling operations, please follow in detail the relevant paragraph of the basic installation and operating manual (latest revision available). -
Page 7: Section 2: Installation
Installation, Operation and Maintenance Manual Section 2: Installation VCIOM-01494-EN Rev. 0 June 2022 Section 2: Installation To assemble the OM1 into the EPI2 actuator, proceed as follows: • Ensure that all the parts received with the OM1 are available as described in Section 5. -
Page 8: Assembling Procedure For Models 63-125 Nm Old Version (Us Or Non-Us Market)
Section 2: Installation Installation, Operation and Maintenance Manual June 2022 VCIOM-01494-EN Rev. 0 Assembling Procedure for Models 63-125 Nm Old Version (US or Non US Market) • Detect the 4 black cables required for the OM1 which are already included in the basic actuator as shown in Figure 3. - Page 9 Installation, Operation and Maintenance Manual Section 2: Installation VCIOM-01494-EN Rev. 0 June 2022 Figure 5 screw Figure 6 metal spacer • In Figure 7, connect OM1 flat cable to connector J8 on the logic board. • In Figure 8, place the OM1 card onto the spacer and tighten the 4 screws. Figure 7 Installation...
- Page 10 Section 2: Installation Installation, Operation and Maintenance Manual June 2022 VCIOM-01494-EN Rev. 0 Figure 8 screw • Connect the following connector as shown in Figure 9: — the 8-pin connector to connector J3 on OM1 — the 4-pin connector to connector J2 on OM1 —...
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Page 11: Assembling Procedure For Models 250-500-1000-2000 Nm Old Version (Us Or Non-Us Market)
Installation, Operation and Maintenance Manual Section 2: Installation VCIOM-01494-EN Rev. 0 June 2022 Assembling Procedure for Models 250-500-1000-2000 Nm Old Version (US or Non-US Market) • Detect the 4 black cables required for the OM1 which are already included in the basic actuator;... - Page 12 Section 2: Installation Installation, Operation and Maintenance Manual June 2022 VCIOM-01494-EN Rev. 0 Figure 12 • Place the OM1 card onto the heatsink spacers and tighten the 4 screws; assemble local mechanical indicator shown in Figure 13. • Connect the following connector as shown in Figure 14: —...
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Page 13: Assembling Procedure For Models 63-125 Nm New Version (Us Or Non-Us Market)
Installation, Operation and Maintenance Manual Section 2: Installation VCIOM-01494-EN Rev. 0 June 2022 Assembling Procedure for Models 63-125 Nm New Version (US or Non-US Market) • Detect the 3 black cables required for the OM1 which are already included in the basic actuator as shown in Figure 15. - Page 14 Section 2: Installation Installation, Operation and Maintenance Manual June 2022 VCIOM-01494-EN Rev. 0 • Unscrew the 3 screws as shown in Figure 17. • Tighten the 3 metal spacers and the plastic metal spacer as shown in Figure 18. Figure 17 screw Figure 18 metal spacer...
- Page 15 Installation, Operation and Maintenance Manual Section 2: Installation VCIOM-01494-EN Rev. 0 June 2022 Figure 19 Figure 20 screw M3x8 • Connect the following connectors as shown in Figure 21: — the 8-pin connector to connector J3 on OM1 — the 3-pin connector to connector J6 on OM1 —...
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Page 16: Assembling Procedure For Models 250-500-1000-2000 Nm New Version (Us Or Non-Us Market)
Section 2: Installation Installation, Operation and Maintenance Manual June 2022 VCIOM-01494-EN Rev. 0 Assembling Procedure for Models 250-500-1000-2000 Nm New Version (US or Non-US Market) • Detect the 3 black cables required for the OM1 which are already included in the basic actuator as shown in Figure 22. - Page 17 Installation, Operation and Maintenance Manual Section 2: Installation VCIOM-01494-EN Rev. 0 June 2022 Figure 24 Figure 25 • Place the OM1 card onto the spacers and tighten the 4 screws; assemble local mechanical indicator as shown in Figure 26. • Connect the following connectors as shown in Figure 27: —...
- Page 18 Section 2: Installation Installation, Operation and Maintenance Manual June 2022 VCIOM-01494-EN Rev. 0 Figure 26 screws Figure 27 NOTE: Please note that all the connectors provided with the base actuator and all optional cards are different from each other (in terms of design and number of pins). In no way is it possible to make a wrong connection.
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Page 19: Section 3: Om1 Module Setting And Configuration
Installation, Operation and Maintenance Manual Section 3: OM1 Module Setting and Configuration VCIOM-01494-EN Rev. 0 June 2022 Section 3: OM1 Module Setting and Configuration For the EPI2 basic actuator settings, please refer to the Installation, Operation and Maintenance Manual. The OM1 can be set once the basic EPI2 has been completely set. The OM1 configuration can be carried out through the control panel on the optional card itself. - Page 20 Section 3: OM1 Module Setting and Configuration Installation, Operation and Maintenance Manual June 2022 VCIOM-01494-EN Rev. 0 Figure 28 Configuration red LED (on the bottom side) NOTE: Please note that the OM1 module setting does not require to be done in succession as indicated in the following pages.
- Page 21 Installation, Operation and Maintenance Manual Section 3: OM1 Module Setting and Configuration VCIOM-01494-EN Rev. 0 June 2022 Table 1. Setup Optional Card 4 - 20 mA (OM1) Rotary Switch Settings Dip Switch Confirm Button Setup Default Position relay LS3 every position 0 to 9 PUSHED (AUXC1)
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Page 22: 4 - 20 Ma/0 - 10 V Dc Input Setting
Section 3: OM1 Module Setting and Configuration Installation, Operation and Maintenance Manual June 2022 VCIOM-01494-EN Rev. 0 3.1.3 4 - 20 mA/0 - 10 V DC Input Setting The setting of the input signal 4 - 20 mA or 0 - 10 V DC is done on the hardware of the OM1 card. -
Page 23: Relays Auxc1, Auxc2, Auxc3 And Auxc4 Settings
Installation, Operation and Maintenance Manual Section 3: OM1 Module Setting and Configuration VCIOM-01494-EN Rev. 0 June 2022 Output 0 - 10 V DC In order to set output as a 0 - 10 V DC signal, please proceed as follows: SW1_1 = OFF;... - Page 24 Section 3: OM1 Module Setting and Configuration Installation, Operation and Maintenance Manual June 2022 VCIOM-01494-EN Rev. 0 Table 5. AUXC4 (LS6) Description inactive 12.5% 37.5% 62.5% 87.5% Figure 29 Figure 30 OM1 Module Setting and Configuration...
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Page 25: Dead Band Settings
Installation, Operation and Maintenance Manual Section 3: OM1 Module Setting and Configuration VCIOM-01494-EN Rev. 0 June 2022 Figure 31 SW10 Bluetooth module 3.1.6 Dead Band Settings Table 6 shows the setting of the Dead Band. Table 6. Dead Band Description* Description** 0.3% 1.0%... -
Page 26: Section 4: Monitor Relay Functionality And Setting
Installation, Operation and Maintenance Manual Section 4: Monitor Relay Functionality and Setting June 2022 VCIOM-01494-EN Rev. 0 Section 4: Monitor Relay Functionality and Setting The Monitor relay indicates the following failures: Table 7. Monitor Relay Functionality Missing input 4 - 20 mA Stop by torque out of the limits Direction failure Temperature too high... -
Page 27: Section 5: Om1 Kits
Installation, Operation and Maintenance Manual Section 5: OM1 Kits VCIOM-01494-EN Rev. 0 June 2022 Section 5: OM1 Kits The OM1 kit consists of the following parts shown in Figure 32: • OM1 modulating input/output module • 3 pcs metal spacers •... - Page 28 Installation, Operation and Maintenance Manual Section 5: OM1 Kits June 2022 VCIOM-01494-EN Rev. 0 Table 9. EPI2 Cross Reference Table (US Market) Actuator model Old E006-E013 Old E025-E171 New E006-E013 New E025-E171 Product coding chart 0 - 4 0 - 4 L - H L - H digit 6 1-phase...
- Page 29 Installation, Operation and Maintenance Manual Section 5: OM1 Kits VCIOM-01494-EN Rev. 0 June 2022 Figure 34 Label for Non-US Market - Digits X on Product Coding Chart Figure 35 Label for US Market - Digit 6 on Product Coding Chart OM1 Kits...
- Page 30 Installation, Operation and Maintenance Manual Section 5: OM1 Kits June 2022 VCIOM-01494-EN Rev. 0 Figure 36 Example of EPI2 Old Version (Heatsink Present) Figure 37 Example of EPI2 New Version (Heatsink Not Present) OM1 Kits...
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Page 31: Section 6: Om1 Wiring Diagram
Installation, Operation and Maintenance Manual Section 6: OM1 Wiring Diagram VCIOM-01494-EN Rev. 0 June 2022 Section 6: OM1 Wiring Diagram Figure 38 BLINKER LOCAL SELECTOR MONITOR RELAY RELAY CLC1 CLC2 OPC1 OPC2 (Note 1) Remote Commands (Note 6) Output contacts Optional Module OM3 (Note 2, 5) (Note 3) - Page 32 P. R. China Székesfehérvár 8000 T +86 22 8212 3300 Hungary The Emerson logo is a trademark and service mark of Emerson Electric Co. T +36 22 53 09 50 Keystone is a mark of one of the Emerson family of companies.
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