Installation Overview - Emerson ControlWave Instruction Manual

2.2 Installation Overview

Revised Aug-2015
ControlWave I/O Expansion Rack Instruction Manual
Installing a ControlWave I/O Expansion Rack involves several general
steps, and includes not just the I/O expansion rack(s), but configuration
of its host ControlWave Process Automation Controller to reference the
I/O in the I/O expansion rack.
Unpacking, assembling, and configuring the hardware.
1.
a) Mount the housing (Section 2.2.3).
b) Install the PSSM in chassis slot 1 (Section 2.3.1).
c) Set CPU switches then install the CPU in chassis slot 2 (Section
2.4.1).
d) Make communication port connections, including a connection
between your PC and the I/O rack (Sections 2.4.2, 2.4.3 and
2.4.4).
e) Install I/O modules in chassis slots 3 through 6 (or 3 through 10)
and wire the I/O modules to I/O devices (Chapter 3).
f) Install a ground wire between the chassis ground lug and a
known good earth ground (Section 2.2.4).
g) If required, install watchdog switch wiring and redundancy
control wiring (Section 2.3.7).
h) Connect bulk DC power to the PSSM module. (Section 2.3.5)
i) Install the bezel to cover the PSSM and CPU.(Section 2.5)
j) Plug an Ethernet cable from you network to one of the Ethernet
ports.
k) Open the bezel door and turn on the power on the PSSM
module.
l) Check the display; when the power on sequence finishes, it
should be blank.
Installing PC-based software (ControlWave Designer and
2.
OpenBSI).
Establishing communication by connecting the PC to one of the I/O
3.
rack's communication ports.
Setting flash memory parameters in the I/O expansion rack(s).
4.
Creating an application-specific control strategy (ControlWave
5.
project) for the ControlWave host that references the I/O in the I/O
expansion rack.
Downloading the application-specific ControlWave project into the
6.
ControlWave host controller.
Installation 2-3