Page 1 UPS5000-H-(1200 kVA-1600 kVA) User Manual (100 kVA Power Module) Issue Date 2022-11-29 HUAWEI DIGITAL POWER TECHNOLOGIES CO., LTD.
Page 2 Notice The purchased products, services and features are stipulated by the contract made between Huawei Digital Power Technologies Co., Ltd. and the customer. All or part of the products, services and features described in this document may not be within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements, information, and recommendations in this document are provided "AS IS"...
Page 3: About This Document
About This Document About This Document Purpose This document describes the UPS5000-H-1200K-NT and UPS5000-H-1200K-NTN (1200 kVA for short) as well as UPS5000-H-1600K-NT and UPS5000-H-1600K- NTN (1600 kVA for short) in terms of product introduction, technical specifications, installation, cable connections, single UPS commissioning, parallel system commissioning, product maintenance, troubleshooting, and FAQs, helping readers understand how to use and maintain the UPSs.
Page 4 ● Added the S-ECO mode. 2021-04-22 Added the 1600 kVA model. 2020-10-15 ● Updated some monitoring and technical specifications. ● Added the appendix Lifting Trolley. 2020-07-15 This issue is the first official release. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 5: Table Of Contents
2.6.4.3 Monitoring Interface Card............................52 2.6.5 Intelligent Detection Card.............................. 55 2.6.6 Surge Protection Box................................ 57 2.7 Optional Components................................. 57 2.7.1 List of Optional Components............................57 2.7.2 Dry Contact Extended Card............................58 Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 6 4.6.2.1 Top Cable Routing or Busway + Rear Air Exhaust Configuration............... 136 4.6.2.2 Bottom Cable Routing + Rear Air Exhaust Configuration................140 4.6.2.3 Top Cable Routing or Busway + Top Air Exhaust Configuration..............146 Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 7 4.9.5.2 Top Cable Routing............................... 301 4.9.5.3 Bottom Cable Routing............................... 309 4.10 Installing a Top Enclosure Frame..........................317 4.10.1 1200K, Three-Phase Four-Wire..........................317 4.10.1.1 Top Cable Routing..............................317 4.10.1.2 Bottom Cable Routing............................. 320 Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 8 5.2 Shutting Down and Powering Off the UPS....................... 373 6 Parallel System Commissioning..................375 6.1 Starting a Parallel System............................... 375 6.2 Shutting Down and Powering Off a Parallel System..................... 380 6.3 Performing EPO...................................380 6.4 Commissioning a Dual-Bus System..........................381 Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 9 9.4 Performing EPO...................................403 9.5 Clearing the EPO State..............................403 9.6 Exporting Data..................................404 9.7 Obtaining Active Alarm Details............................. 406 A Lifting Trolley........................407 B Acronyms and Abbreviations................... 409 Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd. viii...
Page 10: Safety Information
Equipment damage due to force majeure such as earthquakes, floods, volcanic eruptions, debris flows, lightning strikes, fires, wars, armed conflicts, typhoons, hurricanes, tornadoes, and extreme weather conditions ● Operation beyond the conditions specified in this document Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 11: Personal Safety
D ANGER During operations, use dedicated insulated tools to prevent electric shocks or short circuits. The insulation and voltage resistance must comply with local laws, regulations, standards, and specifications. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 12 – Trained personnel: personnel who are trained in technology and safety, have required experience, are aware of possible hazards on themselves in Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 14: Battery Safety
D ANGER Protect batteries from mechanical vibration, falling, collision, punctures, and strong impact. Otherwise, the batteries may be damaged or catch fire. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 16 WARNING If the electrolyte leaks, absorb and neutralize the electrolyte immediately. Exercise caution when moving or handling a battery with electrolyte leakage, because the leaking electrolyte is hazardous. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 17 ● Batteries are damaged due to your or a third party's reasons, for example, relocating or reinstalling the batteries without complying with the Company's requirements. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 18 When installing batteries, do not place installation tools, metal parts, or sundries on the batteries. After the installation is complete, clean up the objects on the batteries and the surrounding area. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 19 Intake: Seek immediate medical attention. Special requirements for lead-acid batteries: NO TICE When the battery temperature exceeds 60°C, check whether the electrolyte leaks. If the electrolyte leaks, take proper measures promptly. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 20 25% lower flammability limit (LFL). ● The battery room should be equipped with a halogenatedane or perfluorohexanone gas fire extinguishing system, which should interwork with Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 21: Electrical Safety
Before connecting cables, ensure that the equipment is intact. Otherwise, electric shocks or fires may occur. D ANGER Non-standard and improper operations may result in fire or electric shocks. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 22 Installation personnel mark tightened bolts in blue. Quality inspection personnel confirm that the bolts are tightened and then mark them in red. (The marks should cross the edges of the bolts.) Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 23 If high touch current may occur on the equipment, ground the protective ground terminal on the equipment enclosure before connecting the power supply; otherwise, electric shock as a result of touch current may occur. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 24 (LSI) circuits. ● When touching the equipment and handling boards, modules with exposed circuit boards, or application-specific integrated circuits (ASICs), observe ESD Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 25: Environmental Requirements
Do not place the equipment near heat sources or fire sources, such as smoke, candles, heaters, or other heating devices. Overheat may damage the equipment or cause a fire. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 26 Before opening doors during the installation, operation, and maintenance of the equipment, clean up any water, ice, snow, or other foreign objects on the top of the equipment to prevent foreign objects from falling into the equipment. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 27: Mechanical Safety
Before installing equipment in a cabinet, ensure that the cabinet is securely fastened with a balanced center of gravity. Otherwise, tipping or falling cabinets may cause bodily injury and equipment damage. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 28 ● Move or lift the equipment by holding its handles or lower edges. Do not hold the handles of modules that are installed in the equipment. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 29 Set a restricted area and prominent signs for working at heights to warn away irrelevant personnel. ● Set guard rails and warning signs at the edges and openings of the area involving working at heights to prevent falls. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 30 If a single ladder is used, the recommended angle for the ladder against the floor is 75 degrees, as shown in the following figure. A square can be used to measure the angle. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 31 Do not drag steel ropes and hoisting tools or bump hoisted objects against hard objects during hoisting. ● Ensure that the angle between two hoisting ropes is no more than 90 degrees, as shown in the following figure. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 32 To avoid short circuits or other risks, do not drill holes into buried pipes or cables. ● When drilling holes, protect the equipment from shavings. After drilling, clean up any shavings. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 33: Product Overview
Product subcategory H: high power density and high efficiency Rated capacity ● 1200K: rated output capacity 1200 kVA (compatible downwards to 200 kVA) ● 1600K: rated output capacity 1600 kVA (compatible downwards to 200 kVA) Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 34: Application Scenarios
Description Single UPS Supplies power to common loads. Parallel system Supplies power to large-sized data centers or important loads. It features high reliability and strong transient overload resistance capability. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 35 In a parallel system, mains input, bypass input, and AC output terminals of UPSs are connected in parallel. Energy control modules (ECMs) on different UPSs are connected over parallel cables to synchronize UPS outputs to supply power to Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 36 An optional static transfer switch (STS) can be installed to start the bus synchronization controller (BSC). The UPS systems work in inverter mode or bypass mode. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 37: Working Principle And Modes
The power module consists of a rectifier, inverter, and DC/DC converter. The product converts inputs into pure high-quality sine wave outputs by using the high-frequency switching technology. Figure 2-5 Conceptual diagram Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 38 UPS automatically transfers to source-share mode. In this case, the UPS obtains energy from both the utility power and batteries, and the energy is converted into AC outputs by the inverter. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 39 In either bypass mode or inverter mode, the rectifier is started all the time and charges batteries using a charger. The ECO mode delivers a high efficiency. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 40: Product Configurations
(three- phase three-wire) Top busway, top air 1200K: 1 exhaust (three-phase 1600K: 2 three-wire) Top cable routing, top 1200K: 1 air exhaust (three- 1600K: 2 phase three-wire) Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 41 UPS5000-H-(1200 kVA-1600 kVA) User Manual (100 kVA Power Module) 2 Product Overview Figure 2-6 Product configurations (1200K, three-phase four-wire) Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 42 UPS5000-H-(1200 kVA-1600 kVA) User Manual (100 kVA Power Module) 2 Product Overview Figure 2-7 Product configurations (1200K, three-phase three-wire) Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 43 UPS5000-H-(1200 kVA-1600 kVA) User Manual (100 kVA Power Module) 2 Product Overview Figure 2-8 Product configurations (1600K, three-phase four-wire) Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 44: Cabinet Description
UPS5000-H-(1200 kVA-1600 kVA) User Manual (100 kVA Power Module) 2 Product Overview Figure 2-9 Product configurations (1600K, three-phase three-wire) 2.5 Cabinet Description Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 45: 1200K (Three-Phase Four-Wire)
Figure 2-10 UPS exterior (1) Power cabinet (2) Bypass cabinet (3) Monitor display unit (MDU) Figure 2-11 UPS interior (1) SPDs and SPD switches (2) Power modules (3) Surge protection boxes Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 46: 1200K (Three-Phase Three-Wire)
An optional ECM extended subrack can be installed at the position of the filler panel above the control module. 2.5.2 1200K (Three-Phase Three-Wire) Figure 2-12 Exterior (1) Power cabinet (2) Bypass cabinet (3) MDU (4) Inductor cabinet Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 47 (12) Bypass control module power switches QS1–4 (13) Fans NO TE An optional ECM extended subrack can be installed at the position of the filler panel above the control module. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 48: 1600K (Three-Phase Four-Wire)
User Manual (100 kVA Power Module) 2 Product Overview 2.5.3 1600K (Three-Phase Four-Wire) Figure 2-14 UPS exterior (1) Power cabinet 1 (2) Power cabinet 2 (3) Bypass cabinet (4) MDU Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 49 (6) Intelligent detection card (7) Bypass control module (8) Bypass modules NO TE An optional ECM extended subrack can be installed at the position of the filler panel above the control module. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 50: 1600K (Three-Phase Three-Wire)
(2) Power cabinet 2 (3) Bypass cabinet (4) MDU (5) Inductor cabinet Figure 2-17 Structure with the door open (1) SPDs and SPD switches (2) Power modules (3) Inductor cabinet PSUs Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 51: Component Description
Figure 2-18 Appearance (1) Handle (2) Positioning lock (3) Running indicator (NORMAL) (4) Alarm indicator (ALM) (5) Fault indicator (FAULT) (6) Ready switch (7) Output ports (8) Input ports Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 52: Bypass Module
Both active and standby energy control modules (ECMs) in the system are abnormal. ● The system fails to run properly and transfers to bypass mode. ● The power supply is switched to the bypass manually. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 53 Fault ● Steady on: A critical alarm is generated for the indicator bypass. ● Off: No critical alarm is generated for the bypass, or the software is being upgraded. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 54: Mdu
● Off: The UPS display is not powered on. Man-machine interface MUS05A (DB26) Connects to the MDU and monitoring interface card. Network port. A shielded cable is required. Reserved RS485_1 Reserved FE_1 Reserved Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 55: Control Module
UPS status information to other monitoring modules. ● The system provides three types of CAN communication: monitoring CAN communication, intra-rack parallel CAN communication, and inter-rack parallel CAN communication. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 56 FAULT Fault ● Steady on: The ECM has a critical alarm. indicator ● Off: The ECM has no critical alarm or the software of the ECM is being upgraded. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 57: Dry Contact Card
● DI ports have built-in power supplies with a maximum voltage and current of 12 V DC/16 mA. During cable connection, ensure that the voltage and current do not exceed these maximum values. Figure 2-24 Appearance Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 58 ● Grounded: BCB After the setting detecting the box connected takes effect, the BCB box system will ● Disconnected: detect whether BCB box not the BCB is connected online. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 59 OFF. the inverter on The value can be the rack in the changed to Open: parallel ● OUT port open: connection The PDC output scenario. switch is ON. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 60 The bypass input maintenance switch or system bypass circuit maintenance breaker closed switch is ON. alarm and ● BP port closed: transfer to static The bypass input bypass mode. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 61: Monitoring Interface Card
(MDU). ● The monitoring interface card provides the ambient temperature and humidity (T/H) sensor port, FE port, battery temperature monitoring port, and network management port. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 62 ● Connects to an ambient T/H sensor over two communications wires. port 1 ● Supported protocol: Modbus-RTU COM2 Southbound ● Connects to a southbound device. communications ● Supported protocol: Modbus-RTU port 2 Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 63 MDU port Connects to the MUS05A (DB26) port on the MDU for power supply and communication. Table 2-8 Pin definitions for the COM1 port Appearance COM1 Port RS485_R- RS485_R+ 12V_PORT Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 64: Intelligent Detection Card
Figure 2-26 DO port wiring methods 2.6.5 Intelligent Detection Card The card detects the temperatures of copper bars for batteries, bypass input, mains input, and output. It is hot-swappable and 1 U high. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 65 Reserved FE_1 Reserved COM_OUT Reserved Table 2-10 Pin definitions for the FE_1 and COM_OUT ports Appearance FE_1 Port COM_OUT Port FE4_TX+ RS485+ FE4_TX- RS485- FE4_RX+ RS485+ RS485- FE4_RX- CANH Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 66: Surge Protection Box
PVC for rear copper Protects copper bars at the rear of the cabinet. bar protection Top cabling Applies to the top cabling scenario. component Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 67: Dry Contact Extended Card
● A maximum of one dry contact extended card supported in the monitoring subrack. The card is hot swappable. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 68 MUE07A DI_5 as required. The default value is DI_3 None. ● After the defined dry contact signals take effect, the system will be able to generate DI_4 corresponding alarms. DI_5 Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 69: Backfeed Protection Card
COM are normally closed contacts. BFP_NC When a backfeed occurs, the normally open contacts are closed and the normally closed contacts are open. RSV (reserved) RSV_NO Reserved RSV_COM RSV_NC Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 70: Ambient T/H Sensor
Table 2-13 RJ11 port pin definitions Appearance RJ11 Port S_RS485B_R– S_RS485B_R+ 12V_OUT 2.7.5 PVC for Rear Copper Bar Protection The material protects copper bars at the rear of the cabinet. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 71: Top Cabling Component
2 Product Overview Figure 2-33 Appearance 2.7.6 Top Cabling Component Applies to the top cabling scenario. Figure 2-34 Copper bar assembly (1200 kVA) Figure 2-35 Top frame (1200 kVA) Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 72: Bottom Cabling Cabinet
2 Product Overview Figure 2-36 Copper bar assembly (1600 kVA) Figure 2-37 Top frame (1600 kVA) 2.7.7 Bottom Cabling Cabinet It applies to the bottom cabling scenario. Figure 2-38 Appearance Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 73: Top Air-Flow Cabinet
It applies to the top air-flow scenario. Figure 2-39 Appearance (1) Fan power switch (2) Cover stopper (3) Fans 2.7.9 Inductor Cabinet It is used for the three-phase three-wire model. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 74: Inductor Cabinet Psu
(3) Inductor cabinet fan power switches QS1–4 (4) Fans 2.7.10 Inductor Cabinet PSU Inductor cabinet PSUs convert AC input power into stable DC power for the fans in the inductor cabinet. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 75 ● Blinking at intervals of 0.25s (on for 0.125s and off for 0.125s): The PSU is loading an application program. ● Off: AC input is unavailable or the PSU is faulty. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 76: Bcb Box
● Off: The PSU is normal. 2.7.11 BCB Box The BCB box controls the connection between battery strings and the UPS, and supports overload protection, short circuit protection, and remote trip control. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 77: Fasteners For Installation Against A Wall
(1) Connecting kits (2) Rear anchor fasteners (3) T-shaped bolts (4) M12 bolts (5) Floor mounting kits (6) M16 nuts, spring washers, and flat washers (7) Front anchor fasteners Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 78: Technical Specifications
Mains Input Electrical Specifications Item Item Rated voltage (line 380 V AC 400 V AC 415 V AC voltage) Rated current 2229 A 2118 A 2041 A (capacity: 1200 kVA) Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 79 50/60 Hz±6 Hz (adjustable with a tolerance of 0.5–6 Hz, ±2 Hz by default) Input mode The mains input and bypass input share a power source (by default) or use different power sources. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 80 No battery is shared by default. ● SmartLi 2.0: Battery string sharing is supported in a parallel system. No battery is shared by default. ● SmartLi 3.0: Battery string sharing is not supported. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 81 ● S-ECO mode: 0 ms (supported only by the three-phase four-wire model in the 380 V/400 V/415 V system) Output voltage ● Voltage imbalance: ±1% imbalance ● Phase imbalance: 120±1° (balanced load and unbalanced load) Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 82 ● Load > 1000%: runs for 100 ms System Electrical Specifications Item Specifications Parallel system Redundancy design for parallel signals reliability ECO in a parallel Supported system Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 83: Physical And Electrical Specifications (1600K)
380 V AC 400 V AC 415 V AC voltage) Rated current 2972 A 2824 A 2722 A (capacity: 1600 kVA) Power system Three-phase four-wire + PE/Three-phase three-wire + PE Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 84 50/60 Hz±6 Hz (adjustable with a tolerance of 0.5–6 Hz, ±2 Hz by default) Input mode The mains input and bypass input share a power source (by default) or use different power sources. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 85 No battery is shared by default. ● SmartLi 2.0: Battery string sharing is supported in a parallel system. No battery is shared by default. ● SmartLi 3.0: Battery string sharing is not supported. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 86 ● S-ECO mode: 0 ms (supported only by the three-phase four-wire model in the 380 V/400 V/415 V system) Output voltage ● Voltage imbalance: ±1% imbalance ● Phase imbalance: 120±1° (balanced load and unbalanced load) Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 87 System Electrical Specifications Item Specifications Parallel system Redundancy design for parallel signals reliability ECO in a parallel Supported system No-load loss ● Three-phase four-wire: 11 kW ● Three-phase three-wire: 12 kW Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 88: Current Specifications (200K-1600K)
372 A 353 A 340 A Output Current and Bypass Input Current Capacity 380 V AC 400 V AC 415 V AC 1600 kVA 2431 A 2309 A 2226 A Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 90: Environmental Specifications
When the altitude is greater than 2000 m, the power is derated as described in IEC 62040-3.) 3.1.5 Safety Compliance and EMC Specifications Table 3-2 Safety compliance Safety Certification Standard EN 62040-1:2013 IEC 62040-1:2013 EN 62040-1:2013 CQC 3108-2011 GB 7260.1-2008 Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 91: Component Technical Specifications
3.2 Component Technical Specifications Table 3-4 Power module Item Specifications Rated output capacity 100 kVA/100 kW Dimensions (H x W x 130 mm x 442 mm x 750 mm Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 92 2000 mm x 400 mmx 1000 mm Weight ≤ 118 kg Table 3-9 Inductor cabinet Item Specifications Dimensions (H x W x 2000 mm x 600 mm x 1000 mm Weight ≤ 1050 kg Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 93 Rated current 400 A 630 A 800 A Rated voltage 750 V DC 750 V DC 750 V DC Breaking capacity 16 kA 20 kA 36 kA IP rating Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 94: Installation And Cable Connection
UPS. Otherwise, the devices may fall off. Installation Clearance Requirements Reserve the following clearances around the cabinet to facilitate operations and ventilation: Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 95 1200K: top cable routing, rear air exhaust 2300 1600 (three-phase four-wire) 1200K: bottom cable routing, rear air 2200 2400 exhaust (three-phase four-wire) 1200K: top busway, top air exhaust (three- 2200 2000 phase four-wire) Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 96: Installation Preparations
3800 exhaust (three-phase three-wire) 1600K: top busway, top air exhaust (three- 2200 3800 phase three-wire) 1600K: top cable routing, top air exhaust 2300 3800 (three-phase three-wire) 4.2 Installation Preparations Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 97: Tools
Personal protective equipment Safety helmet Goggles Protective shoes Reflective vest ESD gloves Insulated gloves Protective gloves Safety harness Dust mask Insulated shoes Transportation tools Electric forklift Manual pallet Lifting trolley truck Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 98 (M8/M10/M12/ M16) Adjustable torque Hammer drill Hammer drill bit Claw hammer wrench (Φ16 mm) Electric Step ladder Pliers Rubber mallet screwdriver Utility knife Marker Rivet gun Insulated ladder Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 99 Cord end terminal Heat gun Scissors pliers crimping tool Measurement instruments Height gauge Laser locator Electroprobe Thermometer Clamp meter Soft measuring Steel measuring Square tape tape Level Laptop Level gauge Multimeter Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 100 4 Installation and Cable Connection Network tester Phase sequence Dielectric strength Megohmmeter meter tester Machinery Small cutter Cable reel Engineering auxiliary materials Label Cable tie Cotton cloth Sandpaper Heat-shrink Insulation tape tubing Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 101: Power Cables
If the top cabling component or bottom cabling cabinet is not configured, prepare wiring copper bars for mains input, bypass input, and output based on the following drawings and current requirements. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 103 Figure 4-4 Front view of the distance between copper bars on the top (1200K; unit: mm) Figure 4-5 Front view of the distance between copper bars on the top (1600K; unit: mm) Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 104 Figure 4-6 Input and output copper bar specifications (1200K, unit: mm) Figure 4-7 Input and output copper bar specifications (1600K, unit: mm) Figure 4-8 Battery copper bar wiring holes (1200K, unit: mm) Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 105 (E in IEC 60364-5-52), and the distance between cables is greater than twice the cable diameter. Battery cables are routed over a ladder or bracket in a single layer (F in IEC 60364-5-52). Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 106 -: 6x240 L2: 5x240 L2: 5x240 L2: 5x240 900 kVA PE: 2x240 L3: 5x240 L3: 5x240 L3: 5x240 N: 5x240 N: 5x240 N: 5x240 PE: 2x240 PE: 2x240 PE: 2x240 Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 107 GND: 16 L2: 2x95 L2: 2x95 V: 2x95 -: 2x120 L3: 2x95 L3: 2x95 W: 2x95 PE: 120 N: 2x95 N: 2x95 N: 2x95 PE: 95 PE: 95 PE: 95 Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 108: Power Cable Terminals
2500 A/3P 2000 A/3P 2000 A/3P 1100 kVA 2500 A/3P 2000 A/3P 2000 A/3P 1000 kVA 2000 A/3P 1600 A/3P 1600 A/3P 900 kVA 2000 A/3P 1600 A/3P 1600 A/3P Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 109: Other Optional Components
Name Specifications Quantity Remarks (PCS) Cable Double-insulated twisted cable. If the cable Several Provided by length is within 25–50 m, the cross-sectional the customer area must be 0.5–1.5 mm Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 110 Backfeed Protection Card Table 4-8 Configuration table Name Appearance or Specifications Quantity Remarks (PCS) Backfeed Delivered with the product protection card 4-pin terminal Delivered with the product block Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 111 Three-phase four-wire 380 V 220 V Three-phase four-wire 400 V 230 V Three-phase four-wire 415 V 240 V Three-phase four-wire 480 V 230 V Three-phase three-wire 380 V 230 V Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 112 RJ11 connector Several Delivered with the product Dry Contact Extended Card Table 4-11 Configuration table Name Appearance or Specifications Quantity Remarks (PCS) Dry contact Delivered with extended card the product Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 113: Cabinet Transportation, Unpacking, And Checking
If there is any discrepancy, keep a record and contact the supplier immediately. Step 4 Remove the bolts that secure the cabinet to the pallet and move the cabinet from the pallet. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 114: Installation Process
UPS5000-H-(1200 kVA-1600 kVA) User Manual (100 kVA Power Module) 4 Installation and Cable Connection Figure 4-10 Removing the pallet ----End 4.4 Installation Process Figure 4-11 Installation process (1200K, three-phase four-wire) Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 115 UPS5000-H-(1200 kVA-1600 kVA) User Manual (100 kVA Power Module) 4 Installation and Cable Connection Figure 4-12 Installation process (1200K, three-phase three-wire) Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 116 UPS5000-H-(1200 kVA-1600 kVA) User Manual (100 kVA Power Module) 4 Installation and Cable Connection Figure 4-13 Installation process (1600K, three-phase four-wire) Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 117: Installing Pvc Components For Rear Copper Bar Protection
If optional PVC components for rear copper bar protection are configured, perform the following steps to install them. 4.5.1 1200K Procedure Step 1 Remove the UPS rear door panels. Step 2 Install copper bar protection components. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 118: 1600K
Step 3 Reinstall the UPS rear door panels. ----End 4.5.2 1600K Procedure Step 1 Remove the UPS rear door panels. Step 2 Install copper bar protection components. Figure 4-16 Installing copper bar protection components Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 120 If the Antiseismic requirements need to be met, the screws in the mounting holes on the channel steel and floor must be tightened. Step 5 Install anchor baffle plates around the cabinets. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 121 If the nuts cannot be placed on the side of the channel steel, drill holes near the mounting holes on the side of the channel steel to place the nuts for securing the cabinet. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 122: Bottom Cable Routing + Rear Air Exhaust Configuration
● The customer needs to purchase the expansion bolts used for securing the cabinet. Step 1 Determine the cabinet installation position on the floor based on the mounting holes in the marking-off template. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 123 Knock the expansion bolt into the hole until the expansion tube completely fits into the hole. The expansion sleeve must be completely buried under the ground to facilitate subsequent installation. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 124 Step 5 Move the cabinet to the installation position. Step 6 Combine the bottom cabling cabinet with the UPS cabinet. Remove the front panel from the bottom cabling cabinet. Combine the cabinets. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 125 4 Installation and Cable Connection Figure 4-25 Combining cabinets Step 7 Secure the cabinets to the floor. Figure 4-26 Securing cabinets Step 8 Install anchor baffle plates around the cabinets. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 127: Top Cable Routing Or Busway + Top Air Exhaust Configuration
● The customer needs to purchase the expansion bolts used for securing the cabinet. Step 1 Determine the cabinet installation position on the floor based on the mounting holes in the marking-off template. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 128 Knock the expansion bolt into the hole until the expansion tube completely fits into the hole. The expansion sleeve must be completely buried under the ground to facilitate subsequent installation. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 129 Remove the rear door panels from the UPS cabinets. Secure the PC panels to the inner side of the rear door panel from the outer side of the rear door using plastic rivets. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 130 Remove the door sills from the rear of the UPS cabinets. Figure 4-32 Removing door sills (rear view of the cabinets) Install the accessories of the top air-flow cabinet. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 131 Step 4 Remove the left panel from the UPS cabinet. Figure 4-34 Removing the side panel Step 5 Secure the UPS and top air-flow cabinet. Move the UPS cabinet to the installation position and secure it. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 132 Move the top air-flow cabinet to the installation position and secure it. Remove the power distribution cover and bottom cover from the top air- flow cabinet. Figure 4-36 Removing covers Install connecting kits from the bottom to the middle. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 133 Reinstall the power distribution cover and bottom cover. Install the removed side panel on the side of the top air-flow cabinet. Step 6 Install anchor baffle plates around the cabinets. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 135: Top Cable Routing Or Busway + Top Air Exhaust Configuration (With Antiseismic Requirements)
● The customer needs to purchase the expansion bolts used for securing the cabinet. Figure 4-41 Fasteners for installation against a wall (1) Connecting kits (2) Rear anchor fasteners (3) T-shaped bolts Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 136 4. Figure 4-43 Hole dimensions (unit: mm) (A) Mounting holes on the (B) Mounting holes on the (C) Front door direction of the channel steel floor cabinet Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 137 Remove the rear door panels from the UPS cabinets. Secure the PC panels to the inner side of the rear door panel from the outer side of the rear door using plastic rivets. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 138 Remove the connecting kits preinstalled at the rear. Install the connecting kits and rear anchor fasteners among the fasteners for installation against a wall. Install the rear anchor fasteners on both sides. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 139 (2) Connecting kit among the fasteners for nuts) installation against a wall (without rivet nuts) ● Top air-flow cabinet Figure 4-48 Securing rear anchor fasteners Step 6 Remove the left panel from the UPS cabinet. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 140 Push the heads of the T-shaped bolts backwards until they are inserted into the floor mounting kits. Insert the front anchor fasteners into the T-shaped bolts. Secure the front anchor fasteners. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 141 Step 10 Install cabinet combination screws in the middle of the top air-flow cabinet. Remove the power distribution covers from the top air-flow cabinet. Figure 4-51 Removing covers Install connecting kits between the top air-flow cabinet and the UPS cabinet. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 142 Step 12 Tighten the T-shaped bolts. Rotate the T-shaped bolts by 90 degrees and ensure that the bolt heads are clamped to the channel steel. Tighten the T-shaped bolts. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 143 Figure 4-55 Installing anchor baffle plates ----End Installation on Channel Steel NO TICE ● Ensure that the floor is level. ● The customer needs to purchase the expansion bolts used for securing the cabinet. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 144: 1200K, Three-Phase Three-Wire
Step 6 Insert and tighten the T-shaped bolts. Step 7 Secure the cabinet to the channel steel. Step 8 Install anchor baffle plates around the cabinet. ----End 4.6.2 1200K, Three-Phase Three-Wire Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 145: Top Cable Routing Or Busway + Rear Air Exhaust Configuration
Knock the expansion bolt into the hole until the expansion tube completely fits into the hole. The expansion sleeve must be completely buried under the ground to facilitate subsequent installation. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 146 Step 6 Combine the inductor cabinet with the UPS cabinet. Open the power distribution covers in the front of the inductor cabinet and remove the rear door panel of the inductor cabinet. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 147 Figure 4-61 Installing the connecting kits and reinstalling the rear door panel Reinstall the rear door panel for the inductor cabinet. Step 7 Secure the cabinets to the floor. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 148 If the nuts cannot be placed on the side of the channel steel, drill holes near the mounting holes on the side of the channel steel to place the nuts for securing the cabinet. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 149: Bottom Cable Routing + Rear Air Exhaust Configuration
● The customer needs to purchase the expansion bolts used for securing the cabinet. Step 1 Determine the cabinet installation position on the floor based on the mounting holes in the marking-off template. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 150 Knock the expansion bolt into the hole until the expansion tube completely fits into the hole. The expansion sleeve must be completely buried under the ground to facilitate subsequent installation. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 151 Therefore, reserve space on the side of the inductor cabinet or use other transportation methods. Step 6 Combine the bottom cabling cabinet with the UPS cabinet. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 152 Figure 4-69 Opening the front covers and removing the rear door panel Combine the inductor cabinet with other cabinets in the sequence of bottom and middle. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 153 Reinstall the rear door panel for the inductor cabinet. Step 8 Secure the cabinets to the floor. Figure 4-71 Securing cabinets Step 9 Install anchor baffle plates around the cabinets. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 154 If the nuts cannot be placed on the side of the channel steel, drill holes near the mounting holes on the side of the channel steel to place the nuts for securing the cabinet. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 155: Top Cable Routing Or Busway + Top Air Exhaust Configuration
● The customer needs to purchase the expansion bolts used for securing the cabinet. Step 1 Determine the cabinet installation position on the floor based on the mounting holes in the marking-off template. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 156 Knock the expansion bolt into the hole until the expansion tube completely fits into the hole. The expansion sleeve must be completely buried under the ground to facilitate subsequent installation. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 157 Remove the rear door panels from the UPS cabinets. Secure the PC panels to the inner side of the rear door panel from the outer side of the rear door using plastic rivets. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 158 Remove the door sills from the rear of the UPS cabinets. Figure 4-78 Removing door sills (rear view of the cabinets) Install the accessories of the top air-flow cabinet. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 159 Figure 4-80 Securing UPS cabinets Move the top air-flow cabinet to the installation position and secure it. Remove the power distribution cover and bottom cover from the top air- flow cabinet. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 160 User Manual (100 kVA Power Module) 4 Installation and Cable Connection Figure 4-81 Removing covers Install connecting kits from the bottom to the middle. Figure 4-82 Installing connecting kits Tighten the anchor bolts. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 161 Open the power distribution covers in the front of the inductor cabinet. Figure 4-84 Opening the front cover Combine the inductor cabinet with other cabinets in the sequence of bottom and middle. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 162 Install the removed side panel on the side of the inductor cabinet. Secure the inductor cabinet. Figure 4-86 Securing the inductor cabinet Step 7 Install anchor baffle plates around the cabinets. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 163: Top Cable Routing Or Busway + Top Air Exhaust Configuration (With Antiseismic Requirements)
Installation on the Floor NO TICE ● Ensure that the floor is level. ● The customer needs to purchase the expansion bolts used for securing the cabinet. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 164 6. ● If the cabinet is 400 mm wide, cut the marking-off template along the 400 mm dotted line, and drill holes at the positioning holes marked 4. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 165 Knock the expansion bolt into the hole until the expansion tube completely fits into the hole. The expansion sleeve must be completely buried under the ground to facilitate subsequent installation. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 166 Remove the rear door panels from the UPS cabinets. Secure the PC panels to the inner side of the rear door panel from the outer side of the rear door using plastic rivets. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 167 (2) Inner side of a rear door (3) PC panel panel Reinstall the rear door panels. Step 4 Remove the UPS cabinet side panels. Figure 4-93 Removing the side panels Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 168 Figure 4-95 Securing rear anchor fasteners (1) Preinstalled connecting kit (with rivet (2) Connecting kit among the fasteners for nuts) installation against a wall (without rivet nuts) ● Top air-flow cabinet/Inductor cabinet Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 169 Push the heads of the T-shaped bolts backwards until they are inserted into the floor mounting kits. Insert the front anchor fasteners into the T-shaped bolts. Secure the front anchor fasteners. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 170 Step 10 Install cabinet combination screws in the middle of the top air-flow cabinet. Remove the power distribution covers from the top air-flow cabinet. Figure 4-98 Removing covers Install connecting kits between the top air-flow cabinet and the UPS cabinet. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 171 Open the power distribution covers in the front of the inductor cabinet. Figure 4-100 Opening the front cover Combine the inductor cabinet with other cabinets in the sequence of top and middle. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 172 Step 13 Tighten the T-shaped bolts. Rotate the T-shaped bolts by 90 degrees and ensure that the bolt heads are clamped to the channel steel. Tighten the T-shaped bolts. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 173 Figure 4-104 Installing anchor baffle plates ----End Installation on Channel Steel NO TICE ● Ensure that the floor is level. ● The customer needs to purchase the expansion bolts used for securing the cabinet. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 174: 1600K, Three-Phase Four-Wire
4.6.3.1 Top Cable Routing or Busway + Rear Air Exhaust Configuration Context Power cabinet 1 is transported separately, and power cabinet 2 and the bypass cabinet are transported together. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 175 Knock the expansion bolt into the hole until the expansion tube completely fits into the hole. The expansion sleeve must be completely buried under the ground to facilitate subsequent installation. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 176 Step 4 Move the cabinet to the installation position. Step 5 Combine power cabinet 1 with power cabinet 2 and the bypass cabinet. Remove the power distribution covers from power cabinets 1 and 2. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 177 Figure 4-110 Combining cabinets Reinstall the rear door panel for power cabinet 1. Step 6 Secure the cabinets to the floor. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 178 Step 1 Determine the cabinet installation position on the channel steel based on the mounting holes in the marking-off template or the hole dimensions diagram. Step 2 Drill mounting holes on the channel steel using a hammer drill. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 179: Bottom Cable Routing + Rear Air Exhaust Configuration
● The customer needs to purchase the expansion bolts used for securing the cabinet. Step 1 Determine the cabinet installation position on the floor based on the mounting holes in the marking-off template. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 180 Knock the expansion bolt into the hole until the expansion tube completely fits into the hole. The expansion sleeve must be completely buried under the ground to facilitate subsequent installation. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 181 Step 6 Move the cabinet to the installation position. Step 7 Combine power cabinet 1 with power cabinet 2 and the bypass cabinet. Remove the power distribution covers from power cabinets 1 and 2. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 182 Reinstall the rear door panel for power cabinet 1. Step 8 Combine the bottom cabling cabinet with the UPS cabinet. Remove the front panel from the bottom cabling cabinet. Combine the cabinets. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 183 4 Installation and Cable Connection Figure 4-119 Combining cabinets Step 9 Secure the cabinets to the floor. Figure 4-120 Securing cabinets Step 10 Install anchor baffle plates around the cabinets. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 185: Top Cable Routing Or Busway + Top Air Exhaust Configuration
● The customer needs to purchase the expansion bolts used for securing the cabinet. Step 1 Determine the cabinet installation position on the floor based on the mounting holes in the marking-off template. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 186 Knock the expansion bolt into the hole until the expansion tube completely fits into the hole. The expansion sleeve must be completely buried under the ground to facilitate subsequent installation. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 187 Remove the rear door panels from the UPS cabinets. Secure the PC panels to the inner side of the rear door panel from the outer side of the rear door using plastic rivets. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 188 Remove the door sills from the rear of the UPS cabinets. Figure 4-126 Removing door sills (rear view of the cabinets) Install the accessories of the top air-flow cabinet. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 189 Move power cabinet 2 and the bypass cabinet to the installation position, and secure the two cabinets. Figure 4-129 Securing UPS cabinets Remove the power distribution covers from power cabinets 1 and 2. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 190 Figure 4-131 Combining power cabinet 1 with other cabinets Step 7 Move the top air-flow cabinet to the installation position and secure it. Remove the power distribution cover and bottom cover from the top air-flow cabinet. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 191 User Manual (100 kVA Power Module) 4 Installation and Cable Connection Figure 4-132 Removing covers Install connecting kits from the bottom to the middle. Figure 4-133 Installing connecting kits Tighten the anchor bolts. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 193 (7) Front anchor fasteners Step 1 Determine the cabinet installation position on the floor based on the mounting holes in the marking-off template. Figure 4-137 Marking-off template Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 194 Knock the expansion bolt into the hole until the expansion tube completely fits into the hole. The expansion sleeve must be completely buried under the ground to facilitate subsequent installation. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 195 Remove the rear door panels from the UPS cabinets. Secure the PC panels to the inner side of the rear door panel from the outer side of the rear door using plastic rivets. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 196 Step 5 Secure the rear anchor fasteners to the rear anchors of the cabinets. ● UPS power cabinet 2 + bypass cabinet Remove the connecting kits preinstalled at the rear. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 197 Step 7 Install the removed side panels on the sides of the left and right cabinets according to the cabinet layout sequence. Step 8 Remove the screws preinstalled on the copper bars in power cabinet 2 and store them for future use. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 198 Push the heads of the T-shaped bolts backwards until they are inserted into the floor mounting kits. Insert the front anchor fasteners into the T-shaped bolts. Secure the front anchor fasteners. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 199 Remove the power distribution covers from the top air-flow cabinet. Figure 4-146 Removing covers Install connecting kits between power cabinet 1 and the top air-flow cabinet and between power cabinet 1 and power cabinet 2. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 200 Step 13 Tighten the T-shaped bolts. Rotate the T-shaped bolts by 90 degrees and ensure that the bolt heads are clamped to the channel steel. Tighten the T-shaped bolts. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 201 Figure 4-150 Installing anchor baffle plates ----End Installation on Channel Steel NO TICE ● Ensure that the floor is level. ● The customer needs to purchase the expansion bolts used for securing the cabinet. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 202: 1600K, Three-Phase Three-Wire
4.6.4.1 Top Cable Routing or Busway + Rear Air Exhaust Configuration Context Power cabinet 1 is transported separately, and power cabinet 2 and the bypass cabinet are transported together. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 203 Knock the expansion bolt into the hole until the expansion tube completely fits into the hole. The expansion sleeve must be completely buried under the ground to facilitate subsequent installation. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 204 Step 4 Install the removed side panel on the side of the inductor cabinet. Step 5 Remove the screws preinstalled on the copper bars in power cabinet 2 and store them for future use. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 205 Combine cabinets in the sequence of bottom, top, and middle. (Remove the rear door panel of power cabinet 1 when installing the cabinet combination screws in the middle at the rear of the cabinet.) Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 206 Open the power distribution covers in the front of the inductor cabinet and remove the rear door panel of the inductor cabinet. Figure 4-158 Opening the front covers and removing the rear door panel Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 207 Reinstall the rear door panel for the inductor cabinet. Step 9 Secure the cabinets to the floor. Figure 4-160 Securing cabinets Step 10 Install anchor baffle plates around the cabinets. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 208: Bottom Cable Routing + Rear Air Exhaust Configuration
(A) Mounting holes on the (B) Mounting holes on the (C) Front door direction of the channel steel floor cabinet (1) Bottom cabling cabinet (2) Power cabinet 1 (3) Power cabinet 2 Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 209 Step 4 Install the removed side panels on the sides of the left and right cabinets according to the cabinet layout sequence. Step 5 Remove the screws preinstalled on the copper bars in power cabinet 2 and store them for future use. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 210 Combine cabinets in the sequence of bottom, top, and middle. (Remove the rear door panel of power cabinet 1 when installing the cabinet combination screws in the middle at the rear of the cabinet.) Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 211 Reinstall the rear door panel for power cabinet 1. Step 8 Combine the bottom cabling cabinet with the UPS cabinet. Remove the front panel from the bottom cabling cabinet. Combine the cabinets. Figure 4-167 Combining cabinets Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 212 Combine the inductor cabinet with other cabinets in the sequence of bottom and middle. Figure 4-169 Installing connecting kits Reinstall the rear door panel for the inductor cabinet. Step 10 Secure the cabinets to the floor. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 213 Step 1 Determine the cabinet installation position on the channel steel based on the mounting holes in the marking-off template or the hole dimensions diagram. Step 2 Drill mounting holes on the channel steel using a hammer drill. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 214: Top Cable Routing Or Busway + Top Air Exhaust Configuration
Context Power cabinet 1 is transported separately, and power cabinet 2 and the bypass cabinet are transported together. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 215 Knock the expansion bolt into the hole until the expansion tube completely fits into the hole. The expansion sleeve must be completely buried under the ground to facilitate subsequent installation. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 216 Remove the rear door panels from the UPS cabinets. Secure the PC panels to the inner side of the rear door panel from the outer side of the rear door using plastic rivets. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 217 Remove the door sills from the rear of the UPS cabinets. Figure 4-176 Removing door sills (rear view of the cabinets) Install the accessories of the top air-flow cabinet. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 218 Move power cabinet 2 and the bypass cabinet to the installation position, and secure the two cabinets. Figure 4-179 Securing UPS cabinets Remove the power distribution covers from power cabinets 1 and 2. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 219 Figure 4-181 Combining power cabinet 1 with other cabinets Step 7 Move a top air-flow cabinet to the installation position and secure it. Remove the power distribution cover and bottom cover from the top air-flow cabinet. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 220 User Manual (100 kVA Power Module) 4 Installation and Cable Connection Figure 4-182 Removing covers Install connecting kits from the bottom to the middle. Figure 4-183 Installing connecting kits Tighten the anchor bolts. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 221 Step 8 Move the other top air-flow cabinet to the installation position and secure it. Remove the power distribution cover and bottom cover from the top air-flow cabinet. Figure 4-185 Removing covers Install connecting kits from the bottom to the middle. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 222 Therefore, reserve space on the side of the inductor cabinet or use other transportation methods. Open the power distribution covers in the front of the inductor cabinet. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 223 Combine the inductor cabinet with other cabinets in the sequence of bottom and middle. Figure 4-189 Installing connecting kits Install the removed side panel on the side of the inductor cabinet. Secure the inductor cabinet. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 225 (7) Front anchor fasteners Step 1 Determine the cabinet installation position on the floor based on the mounting holes in the marking-off template. Figure 4-193 Marking-off template Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 226 Knock the expansion bolt into the hole until the expansion tube completely fits into the hole. The expansion sleeve must be completely buried under the ground to facilitate subsequent installation. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 227 Remove the rear door panels from the UPS cabinets. Secure the PC panels to the inner side of the rear door panel from the outer side of the rear door using plastic rivets. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 228 Step 6 Remove the screws preinstalled on the copper bars in power cabinet 2 and store them for future use. Figure 4-197 Removing the preinstalled screws Step 7 Secure the floor mounting kits to the floor. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 229 (1) Preinstalled connecting kit (with rivet (2) Connecting kit among the fasteners for nuts) installation against a wall (without rivet nuts) ● UPS power cabinet 1/Top air-flow cabinet/Inductor cabinet Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 230 Push the heads of the T-shaped bolts backwards until they are inserted into the floor mounting kits. Insert the front anchor fasteners into the T-shaped bolts. Secure the front anchor fasteners. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 231 Step 11 Install cabinet combination screws between power cabinet 1 and the top air-flow cabinet and between power cabinet 1 and power cabinet 2. Remove the power distribution covers from the top air-flow cabinet. Figure 4-202 Removing covers Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 232 Open the power distribution covers in the front of the inductor cabinet. Figure 4-204 Opening the front cover Combine the inductor cabinet with other cabinets in the sequence of top and middle. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 233 Step 14 Tighten the T-shaped bolts. Rotate the T-shaped bolts by 90 degrees and ensure that the bolt heads are clamped to the channel steel. Tighten the T-shaped bolts. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 234 NO TICE Ensure that the front slots of the T-shaped bolts are vertical. Step 15 Install anchor baffle plates around the cabinets. Figure 4-208 Installing anchor baffle plates ----End Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 235 Step 6 Insert and tighten the T-shaped bolts. Step 7 Secure the cabinet to the channel steel. Step 8 Install anchor baffle plates around the cabinet. ----End Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 236: Installing Inductor Cabinet Psus
Push the handle in place and lock it. Push the locking latch rightwards to secure the handle. Install baffle plates for the vacant slots. Figure 4-210 Installing PSUs and baffle plates ----End 4.8 Installing Copper Bars Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 237: Top Cable Routing (1200K)
Step 1 Remove the connecting kits and covers from both sides of the top of the bottom cabling cabinet. Figure 4-212 Removing cabinet connecting kits Step 2 Remove the transfer copper bars for battery cable connection. Figure 4-213 Removing battery copper bars Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 238 Figure 4-215 Installing Copper Bars Step 5 Install bypass input copper bars (No. 20 to 23) and output copper bars (No. 24 to 27) from right to left. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 239: Top Busway (1600K)
Step 1 Install parallel copper bars between power cabinets 1 and 2. Install screws on parallel battery and output copper bars. Figure 4-217 Securing copper bars Take out the parallel copper bars on the lower layer of the bypass cabinet. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 240: Top Cable Routing (1600K)
Figure 4-219 Installing parallel copper bars ----End 4.8.4 Top Cable Routing (1600K) Step 1 Install parallel copper bars between power cabinets 1 and 2. Install screws on parallel battery and output copper bars. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 241 Figure 4-222 Installing parallel copper bars Step 2 Install transfer copper bars from right to left and remove the left and right connecting kits from the top of the cabinets. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 242: Bottom Cable Routing (1600K)
Install screws on parallel battery and output copper bars. Figure 4-224 Securing copper bars Take out the parallel copper bars on the lower layer of the bypass cabinet. Figure 4-225 Taking out parallel copper bars Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 243 Step 3 Remove the transfer copper bars for battery cable connection. Figure 4-228 Removing battery copper bars Step 4 Install epoxy boards (No. 11 to 14 and 16 to 20). Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 244 Step 5 Install battery copper bars (No. 65 and 67 to 69). Figure 4-230 Installing copper bars Step 6 Install mains input copper bars (No. 55 to 59, 61 to 64, and 70) from right to left. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 245 Figure 4-231 Installing mains input copper bars Step 7 Install bypass input copper bars (No. 40 to 47) and output copper bars (No. 48 to 54) from right to left. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 246 User Manual (100 kVA Power Module) 4 Installation and Cable Connection Figure 4-232 Installing bypass input and output copper bars Step 8 Install epoxy boards. Figure 4-233 Installing epoxy boards ----End Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 247: Installing Cables
Select an appropriate cabling route based on the actual situation. The figure is for reference only. Step 4 Connect the cable with a crimped terminal to the corresponding copper bar. Step 5 Bind the cable to the nearby beam. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 248: 1200K, Three-Phase Four-Wire
Step 1 Install equipotential ground cable for cabinets. Figure 4-236 Installing equipotential ground cable for cabinets Step 2 (Optional) Remove the copper bars between the mains input and bypass input. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 249 NO TICE The mains and bypass copper bars are heavy. To prevent personal injury or device damage, arrange for two persons to work together. Figure 4-238 Removing copper bars Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 250 Step 4 Install top supports and covers of the battery terminal protective covers. Figure 4-240 Installing top supports and covers Step 5 Install input and output busbars. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 251 When the UPS needs to connect to a third-party NMS: – If the communications protocol is Modbus-RTU, connect the third-party NMS to the RS485 port on the monitoring interface card of the UPS. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 252 ● The cable connection between the UPS and the SmartLi is used as an example in the figure. Figure 4-242 Installing a signal cable between the UPS and the SmartLi (1) Monitoring interface unit in the master SmartLi cabinet ----End Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 253: Top Cable Routing
Step 1 Install equipotential ground cable for cabinets. Figure 4-244 Installing equipotential ground cable for cabinets Step 2 Install AC power cables. ● Two power sources Remove the covers. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 254 The mains and bypass copper bars are heavy. To prevent personal injury or device damage, arrange for two persons to work together. Figure 4-246 Removing copper bars Install AC power cables. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 255 Step 4 (Perform this step only for the top air-flow configuration.) Install cables for the top air-flow cabinet. Remove the front cover from the UPS. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 256 ● Do not bind signal cables and power cables together. ● RS485 cables and FE cables must be shielded cables. ● The cable connection between the UPS and the SmartLi is used as an example in the figure. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 257: Bottom Cable Routing
(3) Battery PE (4) UPS output (5) Bypass input Procedure Step 1 Remove the bottom cabling cover from the bottom cabling cabinet. Step 2 Install equipotential ground cable for cabinets. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 258 Step 3 Install mains input power cables. Figure 4-253 Installing mains input power cables Step 4 Install bypass input and output power cables. ● Two power sources Remove the covers. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 259 The mains and bypass copper bars are heavy. To prevent personal injury or device damage, arrange for two persons to work together. Figure 4-255 Removing copper bars Install bypass input and output power cables. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 260 If the mains input and bypass input share a power source, you do not need to remove the copper bar between the mains and bypass input terminals or connect the bypass input power cable. Step 5 Install battery cables. Figure 4-257 Installing battery cables Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 261 If the UPS needs to connect to the SmartLi, connect the COM port on the monitoring interface unit in the master SmartLi cabinet to the COM2 port on the monitoring interface card of the UPS. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 262: 1200K, Three-Phase Three-Wire
Figure 4-259 Installing a signal cable between the UPS and the SmartLi (1) Monitoring interface unit in the master SmartLi cabinet ----End 4.9.3 1200K, Three-Phase Three-Wire Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 263: Top Ac Busway
Procedure Step 1 Install equipotential ground cable for cabinets. Figure 4-261 Installing equipotential ground cable for cabinets Step 2 Install power cables between the UPS and the inductor cabinet. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 264 One power source Figure 4-262 Removing the cover Figure 4-263 Installing cables (1) Side view of the UPS (2) Power cable hole (3) Signal cable hole ● Two power sources Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 265 Figure 4-265 Removing copper bars NO TICE The mains and bypass copper bars are heavy. To prevent personal injury or device damage, arrange for two persons to work together. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 266 (2) Power cable hole (3) Signal cable hole Step 3 Install signal cables between the UPS and the inductor cabinet. NO TICE Do not bind signal cables and power cables together. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 267 (1) Connect the ground cable of the battery string or its BBB box to the battery PE of the UPS or the ground bar in the equipment room based on the site survey. Step 5 Install top supports and covers of the battery terminal protective covers. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 268 Remove an accessory cover from the top of the top air-flow cabinet. Connect the power cable to the 380~480V System port on the UPS and the signal cable to the XS2 port. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 269 ● Do not bind signal cables and power cables together. ● RS485 cables and FE cables must be shielded cables. ● The cable connection between the UPS and the SmartLi is used as an example in the figure. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 270: Top Cable Routing
Figure 4-272 Copper bar positions (1) Battery input (2) Mains input (3) Battery PE (4) UPS output (5) Bypass input Procedure Step 1 Install equipotential ground cable for cabinets. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 271 ● Cables must be bound to the nearest beam or cable bridge according to the route shown in the figure. ● One power source Figure 4-274 Removing the cover Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 272 4 Installation and Cable Connection Figure 4-275 Installing cables (1) Side view of the UPS (2) Power cable hole (3) Signal cable hole ● Two power sources Figure 4-276 Removing the cover Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 273 (2) Power cable hole (3) Signal cable hole Step 3 Install signal cables between the UPS and the inductor cabinet. NO TICE Do not bind signal cables and power cables together. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 274 (1) Power cable hole (2) Signal cable hole Step 4 Install input and output AC power cables. ● One power source Figure 4-280 Installing AC power cables ● Two power sources Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 275 Remove an accessory cover from the top of the top air-flow cabinet. Connect the power cable to the 380~480V System port on the UPS and the signal cable to the XS2 port. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 276 ● Do not bind signal cables and power cables together. ● RS485 cables and FE cables must be shielded cables. ● The cable connection between the UPS and the SmartLi is used as an example in the figure. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 277: Bottom Cable Routing
(3) Battery PE (4) UPS output (5) Bypass input Procedure Step 1 Remove the bottom cabling cover from the bottom cabling cabinet. Step 2 Install equipotential ground cable for cabinets. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 278 ● Cables must be bound to the nearest beam or cable bridge according to the route shown in the figure. ● One power source Figure 4-287 Removing the cover Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 279 (4) Power cable hole in the (5) Signal cable hole in the bottom cabling cabinet bottom cabling cabinet ● Two power sources Figure 4-289 Removing the cover Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 280 (2) Power cable hole (3) Signal cable hole Step 4 Install signal cables between the UPS and the inductor cabinet. NO TICE Do not bind signal cables and power cables together. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 281 (2) Signal cable hole Step 5 Install mains input power cables. Figure 4-293 Installing mains input power cables Step 6 Install bypass input and output power cables. ● Two power sources Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 282 If the mains input and bypass input share a power source, you do not need to remove the copper bar between the mains and bypass input terminals or connect the bypass input power cable. Step 7 Install battery cables. Figure 4-295 Installing battery cables Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 283 If the UPS needs to connect to the SmartLi, connect the COM port on the monitoring interface unit in the master SmartLi cabinet to the COM2 port on the monitoring interface card of the UPS. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 284: 1600K, Three-Phase Four-Wire
Figure 4-297 Installing a signal cable between the UPS and the SmartLi (1) Monitoring interface unit in the master SmartLi cabinet ----End 4.9.4 1600K, Three-Phase Four-Wire Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 285: Top Ac Busway
(4) UPS output (5) Bypass input Procedure Step 1 Remove the power distribution cover from the bypass cabinet. Figure 4-299 Removing the cover Step 2 Install signal cables inside the cabinets. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 286 Figure 4-300 Installing signal cables inside the cabinets Step 3 Install equipotential ground cable for cabinets. Figure 4-301 Installing equipotential ground cables Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 287 ● The figure uses the cable connection between the UPS and the SmartLi as an example. Battery cables are connected to each SmartLi. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 288 Step 8 Install power distribution units. (If the mains input and bypass input share a power source, a power distribution unit must be deployed for the copper bars that are not installed in the busway. Copper bars must not be exposed.) Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 289 If the UPS needs to connect to the SmartLi, connect the COM port on the monitoring interface unit in the master SmartLi cabinet to the COM2 port on the monitoring interface card of the UPS. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 290: Top Cable Routing
(1) Monitoring interface unit in the master SmartLi cabinet ----End 4.9.4.2 Top Cable Routing Context Figure 4-307 Copper bar positions (1) Battery input (2) Battery PE (3) Mains input Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 291 Power cabinet One end of Bypass the NTC cable cabinet is preinstalled. The other end is reserved inside the cabinet and needs to be connected to the bypass cabinet. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 292 Remove the copper bars between the mains and bypass input wiring terminals. NO TICE The mains and bypass copper bars are heavy. To prevent personal injury or device damage, arrange for two persons to work together. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 294 PU XS2-1 in power cabinet 1, and connect the signal cable of the top air-flow cabinet on the right to the PU XS2-2 in power cabinet 2. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 295 ● Do not bind signal cables and power cables together. ● RS485 cables and FE cables must be shielded cables. ● The cable connection between the UPS and the SmartLi is used as an example in the figure. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 296: Bottom Cable Routing
Figure 4-317 Copper bar positions (1) Battery input (2) Battery PE (3) Mains input (4) UPS output (5) Bypass input Procedure Step 1 Remove the power distribution cover from the bypass cabinet. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 297 Power cabinet One end of Bypass the NTC cable cabinet is preinstalled. The other end is reserved inside the cabinet and needs to be connected to the bypass cabinet. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 298 Step 3 Remove the bottom cabling cover from the bottom cabling cabinet. Step 4 Install equipotential ground cable for cabinets. Figure 4-320 Installing equipotential ground cables Step 5 Install mains input power cables. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 299 NO TICE The mains and bypass copper bars are heavy. To prevent personal injury or device damage, arrange for two persons to work together. Figure 4-322 Removing copper bars Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 300 If the number of battery cabinets is an odd number, the remaining battery cabinet can be connected to any of the power cabinets. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 301 If you need to log in to the WebUI of the UPS monitoring system, connect the network port on a PC to the FE port on the monitoring interface card of the UPS. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 302 ● The cable connection between the UPS and the SmartLi is used as an example in the figure. Figure 4-326 Installing a signal cable between the UPS and the SmartLi (1) Monitoring interface unit in the master SmartLi cabinet ----End Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 303: 1600K, Three-Phase Three-Wire
Step 1 Remove the power distribution cover from the bypass cabinet. Figure 4-328 Removing the cover Step 2 Install signal cables inside the cabinets. NO TICE Do not bind signal cables and power cables together. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 304 The other end is reserved inside the cabinet and needs to be connected to the bypass cabinet. Figure 4-329 Installing signal cables inside the UPS cabinets Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 306 Figure 4-333 Removing copper bars NO TICE The mains and bypass copper bars are heavy. To prevent personal injury or device damage, arrange for two persons to work together. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 307 ● The figure uses the cable connection between the UPS and the SmartLi as an example. Battery cables are connected to each SmartLi. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 308 Step 8 Install power distribution units. (If the mains input and bypass input share a power source, a power distribution unit must be deployed for the copper bars that are not installed in the busway. Copper bars must not be exposed.) Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 309 If the UPS needs to connect to the SmartLi, connect the COM port on the monitoring interface unit in the master SmartLi cabinet to the COM2 port on the monitoring interface card of the UPS. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 310: Top Cable Routing
(1) Monitoring interface unit in the master SmartLi cabinet ----End 4.9.5.2 Top Cable Routing Context Figure 4-339 Copper bar positions (1) Battery input (2) Battery PE (3) Mains input Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 311 Cable 3 Power cabinet One end of Bypass the NTC cable cabinet and inductor cable is preinstalled. The other end is reserved inside the cabinet and needs to be Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 312 Figure 4-341 Installing signal cables inside the UPS cabinets Figure 4-342 Installing signal cables inside the UPS and inductor cabinet (1) Power cable hole (2) Signal cable hole Step 3 Install equipotential ground cable for cabinets. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 313 ● Cables must be bound to the nearest beam or cable bridge according to the route shown in the figure. ● One power source Figure 4-344 Installing cables (1) Side view of the UPS (2) Power cable hole (3) Signal cable hole Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 314 Figure 4-346 Installing cables (1) Side view of the UPS (2) Power cable hole (3) Signal cable hole Step 5 Install AC input power cables. ● Two power sources Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 315 ● The figure uses the cable connection between the UPS and the SmartLi as an example. Battery cables are connected to each SmartLi. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 316 If the UPS needs to connect to the ECC800-Pro, connect the ECC800-Pro to the FE port on the monitoring interface card of the UPS over a smart ETH gateway. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 317 ● The cable connection between the UPS and the SmartLi is used as an example in the figure. Figure 4-351 Installing a signal cable between the UPS and the SmartLi (1) Monitoring interface unit in the master SmartLi cabinet ----End Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 318: Bottom Cable Routing
Step 1 Remove the power distribution cover from the bypass cabinet. Figure 4-353 Removing the cover Step 2 Install signal cables inside the cabinets. NO TICE Do not bind signal cables and power cables together. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 319 The other end is reserved inside the cabinet and needs to be connected to the bypass cabinet. Figure 4-354 Installing signal cables inside the UPS cabinets Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 320 Step 3 Remove the bottom cabling cover from the bottom cabling cabinet. Step 4 Install equipotential ground cable for cabinets. Figure 4-356 Installing equipotential ground cables Step 5 Install cables between the UPS and the inductor cabinet. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 321 Figure 4-358 Removing copper bars NO TICE The mains and bypass copper bars are heavy. To prevent personal injury or device damage, arrange for two persons to work together. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 322 (4) Power cable hole in the (5) Signal cable hole in the bottom cabling cabinet bottom cabling cabinet Step 6 Install mains input power cables. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 323 Figure 4-360 Installing mains input power cables Step 7 Install bypass input and output power cables. ● Two power sources Figure 4-361 Installing bypass input and output power cables ● One power source Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 324 PU XS2-1 in power cabinet 1, and connect the signal cable of the top air-flow cabinet on the right to the PU XS2-2 in power cabinet 2. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 325 ● Do not bind signal cables and power cables together. ● RS485 cables and FE cables must be shielded cables. ● The cable connection between the UPS and the SmartLi is used as an example in the figure. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 326: Installing A Top Enclosure Frame
Step 1 Remove the connecting kits from both sides of the UPS cabinet top. Figure 4-365 Removing cabinet connecting kits Step 2 Install UPS cabinet top frame components (No. 14–17). Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 327 Step 3 (Perform this step only for the top air-flow configuration.) Install a top frame for the top air-flow cabinet. Figure 4-367 Installing a top frame Step 4 Install UPS cabinet top covers. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 328 Step 5 Install mounting plates at the front and rear of the top frame of the UPS cabinet. Figure 4-369 Installing the mounting plates Step 6 (Perform this step only for the top air-flow configuration.) Install mounting plates for the top air-flow cabinet. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 329: Bottom Cable Routing
Step 1 Install a top frame on the top of the UPS cabinet and the bottom cabling cabinet. Figure 4-371 Installing a top frame Step 2 Install mounting plates at the front and rear of the top frame of the UPS cabinet and bottom cabling cabinet. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 330: 1200K, Three-Phase Three-Wire
Step 1 Remove the connecting kits from both sides of the UPS cabinet top. Figure 4-374 Removing cabinet connecting kits Step 2 Remove the connecting kits from both sides of the inductor cabinet top. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 331 Step 4 (Perform this step only for the top air-flow configuration.) Install a top frame for the top air-flow cabinet. Figure 4-377 Installing a top frame Step 5 Install a top frame on the top of the inductor cabinet. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 332 Separate the mains input cables, bypass input cables, and output cables by using top beams. Step 7 Install mounting plates at the front and rear of the top frame of the UPS cabinet. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 333 Figure 4-381 Installing the mounting plates Step 9 Install mounting plates at the front and rear of the top frame of the inductor cabinet. Figure 4-382 Installing the mounting plates ----End Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 334: Bottom Cable Routing
Step 2 Install a top frame on the top of the UPS cabinet and the bottom cabling cabinet. Figure 4-384 Installing a top frame Step 3 Install a top frame on the top of the inductor cabinet. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 335 Figure 4-386 Installing the mounting plates Step 5 Install mounting plates at the front and rear of the top frame of the inductor cabinet. Figure 4-387 Installing the mounting plates Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 336: 1600K, Three-Phase Four-Wire
Step 1 Remove the connecting kits from both sides of the cabinet top. Figure 4-389 Removing cabinet connecting kits Step 2 Install UPS cabinet top frame components (No. 14–17). Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 337 Step 3 (Perform this step only for the top air-flow configuration.) Install a top frame for the top air-flow cabinet. Figure 4-391 Installing a top frame Step 4 Install UPS cabinet top covers. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 338 Step 5 Install mounting plates at the front and rear of the top frame of the UPS cabinet. Figure 4-393 Installing the mounting plates Step 6 (Perform this step only for the top air-flow configuration.) Install mounting plates for the top air-flow cabinet. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 339: Bottom Cable Routing
Step 1 Install a top frame for the UPS cabinet and bottom cabling cabinet. Figure 4-395 Installing a top frame Step 2 Install mounting plates at the front and rear of the top frame of the UPS cabinet and bottom cabling cabinet. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 340: 1600K, Three-Phase Three-Wire
Step 1 Remove the connecting kits from both sides of the cabinet top. Figure 4-398 Removing cabinet connecting kits Step 2 Remove the connecting kits from both sides of the inductor cabinet top. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 341 Step 4 (Perform this step only for the top air-flow configuration.) Install a top frame for the top air-flow cabinet. Figure 4-401 Installing a top frame Step 5 Install a top frame on the top of the inductor cabinet. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 342 Separate the mains input cables, bypass input cables, and output cables by using top beams. Step 7 Install mounting plates at the front and rear of the top frame of the UPS cabinet. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 343 Figure 4-405 Installing the mounting plates ----End Step 1 Install mounting plates at the front and rear of the top frame of the inductor cabinet. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 344: Bottom Cable Routing
Step 1 Remove the connecting kits from both sides of the inductor cabinet top. Figure 4-407 Removing cabinet connecting kits Step 2 Install a top frame for the UPS cabinet and bottom cabling cabinet. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 345 Figure 4-409 Installing a top frame for the inductor cabinet Step 4 Install mounting plates at the front and rear of the top frame of the UPS cabinet and bottom cabling cabinet. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 346 Step 5 Install mounting plates at the front and rear of the top frame of the inductor cabinet. Figure 4-411 Installing the mounting plates Step 6 Install top covers for the UPS cabinet and bottom cabling cabinet. Figure 4-412 Installing covers ----End Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 347: Installing Optional Components
Use a cable to connect the EPO switch to the dry contact port on the control module of the UPS. Figure 4-414 Cable connection for an NC EPO port Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 348: Installing An Ambient T/H Sensor
Step 1 Secure the fastener of the ambient T/H sensor to the wall or ceiling near the UPS. Figure 4-416 Securing the fastener Step 2 Install the T/H sensor on the fastener. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 349: Installing A Dry Contact Extended Card
(1) Cascaded with other T/H sensors ----End 4.11.4 Installing a Dry Contact Extended Card Step 1 Install a dry contact extended card. ● If a dry contact extended card is configured Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 350 DOs transmit passive dry contact output signals. Users need to connect an external power supply to DOs. The maximum voltage and current of the external power supply are 30 V DC/1 A. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 351: Installing A Backfeed Protection Card
Procedure Step 1 Install a backfeed protection card. ● If only the backfeed protection card is configured Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 352 UPS Voltage System UPS Voltage Level Supply Voltage to Shunt Release Three-phase four-wire 380 V 220 V Three-phase four-wire 400 V 230 V Three-phase four-wire 415 V 240 V Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 353 (1600 kVA) (1) Mains input circuit (2) Shunt release (provided (3) Bypass input circuit breaker (provided by the by the customer) breaker (provided by the customer) customer) Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 354 1600 kVA UPSs support this feature.) Figure 4-426 Cable connections between the backfeed protection card and shunt release (1) Shunt release (provided by the (2) 6 A fuse (provided by the customer) customer) ----End Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 355: Installing Parallel Cables
The typical scenario of a 1+1 parallel system is used as an example. Figure 4-427 Conceptual diagram of a 1+1 parallel system A dual-bus parallel system consisting of two parallel subsystems is used as an example. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 356 Step 3 Pre-route the UPS parallel cables and place the parallel cable connectors near the PARALLEL ports. Figure 4-429 Pre-routing parallel cables (using four parallel UPSs as an example) ----End Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 357: Verifying The Installation
0.1 ohm. AC phase sequence The mains input, bypass input, and output phase sequences are correct. Battery cables The battery strings are correctly connected to the UPS. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 358: Sealing Cabinets
Remove the paper protective film from the sealing putty and keep the transparent film. Fill the gaps between the cables and the cabinets with the sealing putty. Ensure that the transparent film faces upward. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 359 Step 3 Reinstall all covers. Step 4 Close the cabinet doors. NO TICE Do not remove the dust cover from the UPS before power-on. Figure 4-431 Dust cover (1) Dust cover ----End Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 360: Single Ups Commissioning
QF and QS1–4 in the inductor cabinet. Step 3 Turn on the SPD switches 1QFS and 2QFS. Step 4 Turn on the upstream bypass and mains input switches. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 361: Initial Startup
● Set Output frequency correctly. Otherwise, loads may be affected and the UPS may not work properly. ● Set all battery parameters correctly based on site requirements. Battery parameter settings are critical to battery maintenance, battery lifespan, and UPS discharge time. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 362 Step 3 After you set parameters on the Settings Wizard screen, the system displays the Bypass mode and No battery alarms, which do not need to be handled. Other alarms need to be handled. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 363: Setting Parameters For Optional Components
Step 1 Choose System Info > Settings > Dry Contact Set, set MUE05A connection to Enable, and set BCB connection [OL] and Battery breaker [STA] to Enable. Figure 5-2 BCB connection settings ----End 5.1.3.2 Setting the T/H Sensor Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 365 LCD: Choose System Info > Settings > Comm. Settings > Batt Temp Sensor, and set Start address and Quantity. WebUI: Choose System Settings > Comm. Settings > Batt Temp Sensor, and set Start address and Quantity. ----End Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 366: Setting Parameters For The Backfeed Protection Card
Step 1 On the LCD, choose System Info > Settings > System Settings and set Top outlet cabinet to Enable. ----End 5.1.3.6 Setting Parameters for the Bottom Cabling Cabinet Prerequisites A bottom cabling cabinet is installed. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 367: Setting Working Modes
VFD, provides power supply at efficiency up to 99%, and achieves good input current THDi. When the bypass input is disconnected or the voltage is abnormal, the UPS continuously transfers to normal mode. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 368 Working mode to S-ECO. The information indicating that the UPS works in S- ECO mode is displayed on the LCD. Step 2 Set parameters. Figure 5-4 S-ECO mode parameters 1 Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 369 UPS5000-H-(1200 kVA-1600 kVA) User Manual (100 kVA Power Module) 5 Single UPS Commissioning Figure 5-5 S-ECO mode parameters 2 Figure 5-6 S-ECO mode parameters 3 Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 370 ±8%, ±9%, ±10% bypass voltage and the rated voltage is greater than the specified value, the system determines that the ECO voltage is abnormal and transfers to inverter mode. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 371 If the inverter is not started, the UPS stops supplying power when the bypass is abnormal, and the system may power off. Figure 5-7 S-ECO system status (VFI) Figure 5-8 S-ECO system status (VFD) Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 372: Setting The Eco Mode
Step 1 On the LCD, choose System Info > Settings > System Settings and set Working mode to ECO. The information indicating that the UPS works in ECO mode is displayed on the LCD. Step 2 Set the ECO voltage range. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 373: Setting The Hibernation Mode
If the inverter is not started, the UPS stops supplying power when the bypass is abnormal, and the system may power off. Figure 5-11 System status in ECO mode ----End 5.1.4.3 Setting the Hibernation Mode Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 374 Step 2 Set Module cycle hiber period(d) to an integer ranging from 1 to 100. The default value is 30. Figure 5-12 System settings NO TE Click Submit after setting parameters on the WebUI. Step 3 After the setting is complete, check the status. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 375: Setting The Peak Shaving Mode
5.1.4.4 Setting the Peak Shaving Mode Prerequisites ● The peak shaving mode is supported only when the UPS works in normal mode and SmartLi batteries (lithium batteries developed by Huawei) are connected. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 376 Enable, related parameters are set, and configuration files are imported, active charging and discharging management can be implemented based on the peak and off-peak electricity price periods to save energy. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 377 ● The current period must not overlap with other periods. Peak shaving Specifies the start time and 00:00:00 00:00:00–23:59:59 charge start time end time of battery charge 1/2/3/4/5/6 during off-peak hours. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 378 When the battery backup time is greater than the preset value, the system continues to implement peak shaving based on the preset rules. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 379 The parameter settings must meet the verification rules of the template. Otherwise, a Bin file cannot be generated. Save the electricity price template and generate a 2.0 Bin file. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 380: Starting The Inverter
(common user) 000001 Changeme NO TE Change the password after your first login to prevent unauthorized access. You can choose System Info > Settings > User Settings and change Password. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 381: Powering On Loads
UPS. The No battery alarm on the MDU disappears. Step 2 Turn on the downstream output switch to supply power to loads. ----End Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 382: Shutting Down And Powering Off The Ups
The Bypass mode alarm is displayed on the LCD. Figure 5-18 Normal bypass After you shut down the inverter, the UPS supplies no power if the bypass is abnormal, which causes a power failure for the loads. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 383 UPS and then switch off the circuit breaker for each battery string. Step 4 Turn off the upstream mains and bypass input switches. ----End Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 384: Parallel System Commissioning
0570-002 BPM unit abnormal. In this case, you need to power off the rack to clear the alarm. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 385 UPSs, or press the general EPO switch. If a single UPS is not powered off after commissioning, verify on the monitoring screen that EPO has been activated successfully. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 386 Step 6 Set parallel parameters for each UPS. System Settings: On the LCD, choose System Info > Settings > System Settings. On the WebUI, choose Monitoring > UPS System > Running Parameter > System Settings. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 387 Perform the same operations on phases B and C. Complete the measurement between every two UPSs in the parallel system. If the phase sequence is correct and the voltage difference is less than 5 V, perform the subsequent Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 388 UPS.) Use a multimeter to measure the voltage where the battery switch is located (if there are multiple battery strings, use a multimeter to measure the voltage Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 389: Shutting Down And Powering Off A Parallel System
6.3 Performing EPO Procedure Step 1 Press the EPO switches connected to the dry contact cards on all UPSs one by one or press the general EPO switch. ----End Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 390: Commissioning A Dual-Bus System
For details, see 6.1 Starting a Parallel System. Step 3 Set each UPS in the system that is defined as the master system to BSC master system. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 391 On the LCD, choose System Info > Settings > System Settings and set BSC master/slave mode to BSC slave system Step 5 Check that the valid phase voltage difference between UPS systems is less than 5 ----End Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 392: Maintenance
● Maintain UPSs regularly based on the following requirements. Otherwise, the UPSs may fail to operate properly and the service life may be shortened. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 393: Monthly Maintenance
Check Item Expected Result Troubleshooting Cleanliness Wipe the cabinet surface using Remove the dust, especially a white paper and the paper from the front panel. does not turn black. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 394: Annual Maintenance
● Replace the cables. ● The allowed through- current capacity of cables is greater than the circuit breaker specifications. 7.2 Lead-Acid Battery Maintenance Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 395: Precautions For Battery Maintenance
● The battery terminals are intact. ● Batteries are free from damage and cracks. ● Batteries are free from acid leakage. ● Batteries are not deformed or bulged. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 396: Quarterly Maintenance
2. Replace the battery than 3°C. temperature sensor. Battery management The settings of battery Set parameters correctly. parameter settings management parameters meet the requirements in the user manual. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 397: Annual Maintenance
When the UPS is backed up, 1. Locate the fault cause. discharge a battery to the 2. If the fault persists, contact undervoltage alarm threshold technical support. to refresh the capacity of the battery. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 398: Testing Batteries
Step 1 On the home screen of the LCD, choose System Info > Maintenance > Battery Maint. Step 2 Tap Start on the right of Forced Equalized Charging to start a forced equalized charging test. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 399: Performing A Shallow Discharge Test
UPS UI, the battery capacity displayed on the monitoring UI of the SmartLi should be used during a shallow discharge test. Otherwise, batteries may be completely discharged. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 400: Performing A Capacity Test
● An alarm is generated. ----End 7.3.1.3 Performing a Capacity Test Context This item allows you to fully discharge batteries. A deep discharge test is conducted to obtain the battery discharge performance data. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 402: Lithium Battery Test
On the home screen of the LCD, choose System Info > Maintenance > Battery Maint. Tap Start on the right of Shallow Dis. Test to start a shallow discharge test. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 403: Performing A Capacity Test
Step 1 On the home screen of the LCD, choose System Info > Maintenance > Battery Maint. Step 2 Tap Start on the right of Capacity Test to start a capacity test. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 404: Performing A Group Capacity Test
No generator is connected to the UPS. ● The mains, batteries, charger, and discharger are normal. No overload alarm is generated. ● The SmartLi generates no alarms related to lithium batteries. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 405: Downloading The Test Data
Step 1 On the WebUI, choose Query > Battery Test Records, choose logs that need to be queried from the Log drop-down list box, and click Query. Figure 7-7 Battery Test Records Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 406 UPS5000-H-(1200 kVA-1600 kVA) User Manual (100 kVA Power Module) 7 Maintenance Step 2 Choose logs that have been queried from the Log drop-down list box, and click Export. ----End Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 407: Troubleshooting
EOD voltage and 11.3 V/cell. For details about how to rectify common faults, see Table 8-1. If any UPS5000 Alarm Reference or contact technical unmentioned faults occur, see the support. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 408 The buzzer buzzes, The bypass thyristor Replace the bypass bypass is and the fault is damaged. module. abnormal indicator is on. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 409 The bypass module Reduce the load, or experiences improve ventilation. overtemperature. NO TE For details about component replacement and maintenance involved in Troubleshooting and UPS5000 Alarm Reference, consult maintenance engineers. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 410: Faq
Step 4 Use a multimeter to measure the voltages of the positive and negative battery strings connected to the UPS battery input terminals. If the measured values are Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 411: Transferring To Maintenance Bypass Mode
LCD. Step 4 Turn on the maintenance bypass switch for external power distribution. Then, the PDC Maint. breaker closed and Bypass mode alarms are displayed on the LCD. ----End Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 412: Transferring From Maintenance Bypass Mode To Inverter Mode
4-pin terminal on the EPO port of the dry contact card. The UPS enters the emergency shutdown state. EPO and No power supplied alarms are displayed. Figure 9-2 EPO port ----End 9.5 Clearing the EPO State Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 413: Exporting Data
Insert a USB flash drive into the USB port on the monitoring module. On the LCD, choose System Info > Maintenance > USB Operations > Fault Data and download the required data. Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 414 Data type drop-down list box, select All, Historical Alarm, Active Alarm, Performance Data, Operation Data, or Security Log. Click Export historical data and specify a path to save the exported data. Figure 9-5 Exporting historical data Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 415: Obtaining Active Alarm Details
9.7 Obtaining Active Alarm Details Choose System Info > Alarms > Active Alarms on the LCD, and tap an alarm ID to view the alarm details. Figure 9-6 Active Alarms Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 416: A Lifting Trolley
You can decide whether to choose it based on site requirements. Appearance Figure A-1 Lifting trolley (1) Tabletop (2) Handle (3) Lowering switch (4) Elevating pedal (5) Foot brake Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 417 Step 3 Repeatedly step on the elevating pedal to raise the tabletop to a proper height. Step 4 Lift the lowering switch to slowly lower the tabletop to the required height. ----End Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 418: B Acronyms And Abbreviations
American wire gauge bus synchronization controller BCB-BOX battery circuit breaker BBB-BOX battery bus bar box Conformite Europeenne economic control operation emergency power off energy control module end of discharge Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 419 Power factor correction RS485 Recommended Standard state of charge static transfer switch SNMP Simple Network Management Protocol S-ECO super economy control operation Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 420 THDv total harmonic distortion of output voltage uninterruptible power system Universal Serial Bus VRLA valve-regulated lead acid battery voltage frequency independent voltage frequency dependent voltage independent Issue 07 (2022-11-29) Copyright © Huawei Digital Power Technologies Co., Ltd.

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