Pad Installation; Brake Burnishing Procedure - Polaris RANGER XP 900 2013 Manual

BRAKES

PAD INSTALLATION

1. Install new brake pads into the caliper body.
2. Install caliper and torque bolts (B) to specification.
TORQUE
Rear Caliper Mounting Bolts:48 ft-lbs (65 Nm)
3. Install the pad adjustment screw (A) and turn until
stationary pad contacts disc, then back off 1/2 turn.
4. Slowly pump brake pedal until pressure has been
built up. Maintain at least 1/2" (12.7 mm) of brake
fluid in reservoir to prevent air from entering master
cylinder.

BRAKE BURNISHING PROCEDURE

It is required that a burnishing procedure be performed
after installation of new brake pads to extend service life
and reduce noise.
Start machine and slowly increase speed to 30 mph.
Gradually apply brakes to stop machine. Allow pads and
disc to cool sufficiently during the procedure. Do not
allow pads or disc to become hot or warping may result.
Repeat this procedure 10 times. Do not make more
than 3 stops per 1 mile (1.6 km).
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9924880 Rev 2- 1/10/2014 - 2013 / 2014 RANGER XP 900 - 2014 RANGER XP 900 / CREW 900 Service Manual
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