Polaris RANGER XP 900 2013 Manual page 168

9. Carefully lift the fuel pump out of the fuel tank. As the
fuel pump assembly is being removed, be aware of
float arm and pump pre-filter. Hold the float arm to
the pump body as you lift and tilt the pump to ensure
that the float arm is not bent when removed from the
tank.
10. Transfer old fuel pump to a suitable container
capable of safely holding fuel. Fuel pump will retain
some fuel.
11. Inspect the inside of the fuel tank for debris (may
require flashlight and mirror). If debris like mud or
sand is present, fuel tank should be flushed and
cleaned out prior to installation of new fuel pump
assembly.
NOTE
It is recommended to remove the fuel tank from the
vehicle and rinse it with a small amount of clean fuel.
Do not use water or any other chemicals to remove
debris.
9924880 Rev 2- 1/10/2014 - 2013 / 2014 RANGER XP 900 - 2014 RANGER XP 900 / CREW 900 Service Manual
© Copyright Polaris Sales Inc.
FUEL SYSTEM - GENERAL
12. Remove new fuel pump assembly, gasket and PFA
nut from packaging. Use care not to bend float arm
during un-packaging. Do not lift or carry fuel pump
assembly by the float arm.
13. Use cleaning wipes provided to clean fuel tank
surface and threads. Remove all debris, grease and
oil. Allow surfaces to dry completely.
14. Install new PFA gasket onto fuel pump assembly
using care not to damage gasket or bend float arm.
15. Install fuel pump into fuel tank, hold float arm to the
pump body and tilt assembly to ensure float arm
does not get caught or bent during installation.
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