Segway Villain SX10 Owner's Manual page 79

1. Remove the CVT outer cover bolts, outer cover and the sealing ring.
2. Remove the handle on the CVT belt replacement tool, and manually screw the
CVT belt replacement tool into the thread of the CVT driven wheel.
3. Insert the handle of the CVT belt replacement tool and pull the handle
outward to open the CVT driven wheel.
4. Remove the drive belt from the CVT driven wheel and driving wheel.
If there are debris in the engine CVT inner box, please remove all debris completely.
Install the drive belt
The installation steps are basically the reverse of the removal.
1. Wrap the drive belt around the CVT driving wheel.
2. Use the CVT belt replacement tool to open the CVT driven pulley,wind the
drive belt into the CVT driven pulley.
3. Install the CVT sealing ring and the CVT outer cover, tighten the CVT outer cover.
Torque
Drying the CVT
In some cases, the water may soak into
the CVT system and must be dried out it
before driving.
1. Place the transmission in "P" gear and
pull up the parking handle.
2. Remove the CVT clutch drain plug.
3. Wait for the water to drain out and
reinstall the water drain plug.
4. Start the engine.
5. Increase the engine speed and
maintain it for 10-15 seconds to
remove the excess moisture and dry the belt and CVT. DO NOT fully open the
throttle during this operation.
6. Shif the vehicle to the low range and test for belt slippage.
7. If the belt still slips, repeat the process.
8. Visit your Segway dealer if your vehicle needs service.
CVT cover bolt : 4.4 ft·lb. ( 6 N.m )
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