Table Of Contents - Wacker Neuson ET16 Operator's Manual

Table of Contents

Legend2
Table Of Contents3
Foreword7
Operator's Manual7
Explanation Of Symbols And Abbreviations8
Environment8
Abbreviations9
Glossary10
Right/Left/Front/Rear11
Additional Control Circuits11
Target-Group Definition12
Operator Qualification And Requirements For Safe Operation12
Conversion Table13
Volume Unit13
Unit Of Length13
Weight13
Warranty And Liability14
Safety Symbols And Signal Words15
Qualification Of Operating Personnel16
Owner's Duties16
Required Knowledge Of Operator16
Preparatory Measures For The Operator16
Conduct17
Prerequisites For Operation17
Operation18
Preparatory Measures18
Job Site19
Danger Zone19
Carrying Passengers19
Mechanical Integrity20
Starting The Engine Of The Machine20
Machine Operation20
Machine Travel On Public Roads/Sites21
Stopping The Engine Of The Machine21
Stopping And Securing The Machine21
Lifting Gear Applications22
Requirements22
Fastening, Guiding And Removing Loads22
Trailer Operation24
Attachment Operation24
Towing, Loading And Transporting25
Removing And Fitting Attachments25
Crane-Lifting26
Transportation27
Maintenance27
Personal Safety Measures28
Measures For Performing Maintenance29
Modifications And Spare Parts30
Protective Structures30
Measures For Avoiding Risks31
Hydraulic And Compressed-Air System31
Electrical System31
Tracks31
Battery32
Safety Instructions Regarding Internal Combustion Engines32
Bleeding The Fuel System And Refueling33
Handling Oil, Grease And Other Substances34
Fire Hazard34
Working Near Electric Supply Lines34
Working Near Non-Electric Supply Lines35
Behavior During Thunderstorm35
Noise35
Clean35
Introduction37
Machine Overview37
Overview Of Models And Trade Name38
Brief Description Of Machine38
Canopy/Cabin39
Definition Of Fops/Front Guard Levels39
Information And Regulations On Use40
Designated Use40
Labels41
Type Labels42
Serial Number42
Description Of Attachment42
17-Digit Serial Number (From 2012)43
Canopy/Cabin Nameplate44
Nameplate For Fops-Screen Category I44
Nameplate For Fops-Screen Category Ii44
Warning Labels45
Fasten Your Seat Belt48
Lifting Eyes50
Tie-Down Points50
The Reservoir Contains Hydraulic Oil50
Hydraulic Functions Active Or Locked51
Fuses And Relays51
Coolant51
Battery Master Switch51
Maintenance Intervals52
Hydraulic Easy Lock Quickhitch53
Ansi Label (Option)54
Putting Into Operation61
Cabin61
Safety Instructions Regarding Entry And Exit61
Entry And Exit (Canopy)62
Cabin Entry And Exit62
Unlocking And Locking The Door63
Opening And Closing The Door63
Opening/Closing The Front Window64
Emergency Exit With Cabin Option66
Seat Adjustment67
Weight Adjustment67
To Adjust To A Higher Weight67
To Adjust To A Lower Weight67
Horizontal Adjustment68
Backrest Adjustment68
Backrest Inclination To The Rear68
Backrest Inclination To The Front68
Safety Belt69
Fastening The Seat Belt70
Unfastening The Seat Belt70
Longer/Shorter Lap Belt Adjustment70
Fastening The Retracting Lap Belt71
Unfastening The Retracting Seat Belt71
Adjusting The Mirrors (Option)72
Adjusting The Mirrors73
Arm Rest74
Fire Extinguisher74
Responsibility For Machine Equipped With Protective Structures75
Protective Fops Structure/Small Screen76
Assembly77
Protective Fops Structure/Large Screen – Category Ii (Option)78
Shatter Protection (Option)80
Overview Of Control Elements83
Cabin Overview84
Display Element And Switches86
Switch Panel On Control Lever Base On The Left86
Indicator Lights And Warning Lights (Overview)88
Display Element88
Coolant Temperature89
Fuel Tank Capacity89
Operating Hour Meter89
Maintenance Meter89
Preparatory Work90
Important Information Before Putting The Machine Into Operation90
Requirements And Information For The Operating Personnel90
Check Lists91
Start-Up Checklist91
Operation Checklist92
Engine Shut-Off Checklist92
Putting Into Operation For The First Time And Running-In Period93
Starting And Stopping The Engine94
Starter94
Starts The Engine95
Control Lever Base95
Control Lever Base Raised95
Functional Check Of Control Lever Base95
Warm-Up Phase Of Machine96
Starting Aid97
Low-Load Operation100
Stopping The Engine100
Actuate The Battery Isolator Switch101
Steering System103
Accelerator Actuation103
Manual Throttle103
Speed Range Selection104
Hydraulic Brake105
Mechanical Brake105
Machine Travel106
Machine Travel Position106
Starting Machine Travel And Stopping106
Starting Machine Travel106
Operating Temperature Range107
Machine Travel On Slopes107
Preparations For Performing Machine Travel On Slopes108
Uphill Machine Operation109
Downhill Machine Operation109
Parking The Machine110
Parking The Machine On Slopes110
Differential Lock110
Lights/Signalling System111
Working Lights111
Rotating Beacon (Option)112
Horn112
Travel Signal (Option)113
Wiper/Wash System114
Heating And Ventilation114
Work Hydraulics115
Basic Control Lever Functions (Iso And Sae Controls)115
Rotating The Upper Carriage116
Iso/Sae Controls (Option)117
Hydraulic Swivel Unit Brake117
Stabilizer Blade118
Reducing The Width Of The Stabilizer Blade120
Changing The Width Of The Stabilizer Blade120
Increasing The Width Of The Stabilizer Blade120
Telescopic Travel Gear121
Hammer Operation124
Working With A Hydraulic Hammer125
Additional Control Circuit – Aux I126
Operating The Additional Control Circuit126
Swiveling The Boom126
Lehnhoff Mechanical Quickhitch System (Optional)127
Picking Up An Attachment128
Setting Down An Attachment130
Preparation For Hydraulic Quickhitch (Option)131
Hydraulic Easy Lock Quickhitch (Option)132
Manual Hsws Bolt Lock136
Manual Hsws Bolt Unlocking137
Connecting And Disconnecting Hydraulic Couplings140
Hydraulic Connections140
Load-Retaining Function141
Picking Up143
Attachments143
Setting Down144
Releasing The Pressure In The Work Hydraulics145
Re-Equipping145
Work Operation147
Inadmissible Work Procedures148
Retracting The Attachment148
Working With The Drive Force148
Working With The Swivel Force148
Working With The Falling Force By Lowering The Attachment149
Working With The Falling Force By Lowering The Machine149
Fully Lowering The Stabilizer Blade149
Protecting The Stabilizer Legs/Blade Against Shocks149
General Information Regarding Work Operation150
Traveling In Speed Range 2150
Operation In Water150
Operation Near The Sea150
Working With The Bucket151
Bucket Position When Digging151
Working Alongside Trenches151
Loading Material152
Grading152
Digging Position152
Working On Slopes153
Hints For Digging153
Freeing The Machine153
Emergency Lowering154
Options155
Immobiliser155
Coding New Starting Keys155
Deleting Coded Keys155
Shovel Bucket Operation156
Putting Out Of Operation/Back Into Operation157
Putting Out Of Operation Temporarily157
Putting Back Into Operation158
Permanently Putting Out Of Operation159
Disposal159
Towing The Machine161
Loading The Machine163
Transporting The Machine168
Revolving Superstructure Lock168
Locking The Upper Carriage168
Unlocking The Upper Carriage168
Information On Maintenance169
Responsibilities And Prerequisites169
Important Safety Instructions On Maintenance169
Maintenance Label170
Explanation Of Symbols On The Maintenance Label171
Maintenance Overview172
Maintenance Plan172
Leakage Check172
Visual Check172
Daily Maintenance (User)173
Weekly Maintenance (Every 50 Operating Hours) (User)173
Maintenance Schedule Of Lehnhoff Mechanical Quickhitch System175
Quick Coupler System Ms01 Maintenance (Operator)175
Preparing Lubrication176
Lubrication Plan177
Live Ring (Ball Bearing)179
Teeth Of Live Ring179
Fuel, Lubricants And Coolants180
Hydraulic Oil Types180
Engine Oil Types181
Maintenance Accesses182
Opening The Engine Cover183
Cover On The Right184
Cover On The Left184
Disassemble/Assemble The Canopy Or Cabin185
Cleaning And Maintenance189
Cleaning The Machine Is Divided Into Three Separate Areas190
Washing Solvents190
Compressed Air190
High-Pressure Cleaner190
Engine Compartment191
Seat Belt191
Cleaning In A Saline Environment191
Loose Threaded Fittings And Attachments191
Lubrication Work192
Fuel System192
Important Information Regarding The Fuel System192
Diesel Fuel Specification192
Refueling193
Stationary Fuel Pumps194
Refueling From Barrels194
Checking The Water Separator195
Emptying The Water Separator195
Bleeding The Fuel System196
Engine Lubrication System197
Important Information Regarding The Engine Lubrication System197
Checking The Engine Oil Level198
Filling Up Engine Oil198
Cooling System199
Important Information Regarding The Cooling System199
Checking The Coolant Level200
Adding Coolant200
Cleaning The Radiator201
Air Filter202
Important Information Regarding The Air Filter202
Dirt Indicator202
Replacing The Air Filter202
Checking The Air Intake203
V-Belt204
Checking V-Belt Tension204
Retension The V-Belt204
Hydraulic System205
Important Information On The Hydraulic System205
Checking The Hydraulic Oil Level206
Adding Hydraulic Oil207
Checking The Hydraulic System For Leaks And General Condition208
Important Information Regarding The Electrical System209
Alternator209
Heating, Ventilation And Air Conditioning System210
Washer System210
Axles/Travelling Drive210
Braking System210
Checking Track Tension211
Correcting Track Tension212
Tightening The Tracks213
Reducing Tension213
Maintenance Of Attachments214
Maintenance Of Options214
Exhaust Gas Treatment214
Machine Preservation214
Diesel Engine Malfunctions215
Malfunctions Of The Travelling Drive216
Malfunctions Of The Hydraulic System216
Malfunctions Of The Electrical System217
Malfunctions In The Air Conditioning System217
Disorders Of Attachments217
Technical Data219
Models And Trade Names219
Engine219
Traveling Drive/Axles221
Brake221
Operating Hydraulics221
Electrical Components222
Main Fuse Box223
Cabin Fuse Box224
Tightening Torques225
General Tightening Torques225
Tightening Torques/Fine-Pitch Thread225
Coolan226
Noise Emissions226
Compound Table226
Vibration227
Indications On Hand-Arm Vibration227
Indications On Whole-Body Vibration227
Machine Weight231
Determining The Loading Weight231
Application Areas And Application Of Attachments232
Technical Data Of Attachments233
Et16 (Without Quickhitch System)233
Et16 (Easy Lock System)233
Et16 Accessories233
Excavator Forces234
According To Iso 6015234
Lift Capacity/Load235
Safety Instructions Lift Capacity Tables235
Lift Capacity Tables238
Canopy/Standard Travel Gear238
Canopy/Standard Travel Gear/Long Shovel Arm238
Cabin/Telescopic Travel Gear239
Cabin/Telescopic Travel Gear/Long Shovel Arm239
Index243