Wacker Neuson ET09-02 Manuals

Manuals and User Guides for Wacker Neuson ET09-02. We have 1 Wacker Neuson ET09-02 manual available for free PDF download: Operator's Manual

Wacker Neuson ET09-02 Operator's Manual

Wacker Neuson ET09-02 Operator's Manual (249 pages)

TRACK EXCAVATOR

Brand: Wacker Neuson | Category: Excavators | Size: 8 MB

Table of Contents

Legend
2
Table of Contents
3
1 Foreword

7
- Operator's Manual
  7
  - Explanation of Symbols and Abbreviations
    8
  - Environment
    8
  - Abbreviations
    9
  - Glossary
    10
  - Right/Left/Front/Rear
    11
  - Additional Control Circuits
    11
  - Target-Group Definition
    12
  - Operator Qualification and Requirements for Safe Operation
    12
  - Conversion Table
    13
  - Volume Unit
    13
  - Unit of Length
    13
  - Weight
    13
- Warranty and Liability
  14
- Safety Symbols and Signal Words
  15
- Qualification of Operating Personnel
  16
- Conduct
  17
- Prerequisites for Operation
  17
- Operation
  18
  - Preparatory Measures
    18
  - Job Site
    19
  - Danger Zone
    19
  - Carrying Passengers
    19
  - Mechanical Integrity
    20
  - Starting the Engine of the Machine
    20
  - Machine Operation
    20
  - Machine Travel on Public Roads/Sites
    21
  - Stopping the Engine of the Machine
    21
  - Stopping and Securing the Machine
    21
- Lifting Gear Applications
  22
  - Requirements
    22
  - Fastening, Guiding and Removing Loads
    22
- Trailer Operation
  24
- Attachment Operation
  24
- Towing, Loading and Transporting
  25
  - Removing and Fitting Attachments
    25
  - Crane-Lifting
    26
  - Transportation
    27
- Maintenance
  27
- Measures for Avoiding Risks
  31
  - Hydraulic and Compressed-Air System
    31
  - Electrical System
    31
  - Tracks
    31
  - Battery
    32
  - Safety Instructions Regarding Internal Combustion Engines
    32
  - Bleeding the Fuel System and Refueling
    33
  - Handling Oil, Grease and Other Substances
    34
  - Fire Hazard
    34
  - Working Near Electric Supply Lines
    34
  - Working Near Non-Electric Supply Lines
    35
  - Behavior During Thunderstorm
    35
  - Noise
    35
  - Clean
    35
3 Introduction

37
- Machine Overview
  37
- Overview of Models and Trade Name
  38
- Brief Description of Machine
  38
  - Canopy/Cabin
    39
  - Definition of Fops/Front Guard Levels
    39
- Information and Regulations on Use
  40
- Designated Use
  40
- Labels
  41
  - Type Labels
    42
  - Serial Number
    42
  - Description of Attachment
    42
  - 17-Digit Serial Number (from 2012)
    43
  - Canopy/Cabin Nameplate
    44
  - Nameplate for FOPS-Screen Category I
    44
  - Nameplate for FOPS-Screen Category II
    44
  - Warning Labels
    45
  - Fasten Your Seat Belt
    48
  - Lifting Eyes
    50
  - Tie-Down Points
    50
  - The Reservoir Contains Hydraulic Oil
    50
  - Hydraulic Functions Active or Locked
    51
  - Fuses and Relays
    51
  - Coolant
    51
  - Battery Master Switch
    51
  - Maintenance Intervals
    52
  - Hydraulic Easy Lock Quickhitch
    53
  - ANSI Label (Option)
    54
4 Putting into Operation

61
- Cabin
  61
  - Safety Instructions Regarding Entry and Exit
    61
  - Entry and Exit (Canopy)
    62
  - Cabin Entry and Exit
    62
  - Unlocking and Locking the Door
    63
  - Opening and Closing the Door
    63
  - Opening/Closing the Front Window
    64
  - Emergency Exit with Cabin Option
    66
  - Seat Adjustment
    67
  - Weight Adjustment
    67
  - To Adjust to a Higher Weight
    67
  - To Adjust to a Lower Weight
    67
  - Horizontal Adjustment
    68
  - Backrest Adjustment
    68
  - Backrest Inclination to the Rear
    68
  - Backrest Inclination to the Front
    68
  - Safety Belt
    69
  - Fastening the Seat Belt
    70
  - Unfastening the Seat Belt
    70
  - Longer/Shorter Lap Belt Adjustment
    70
  - Fastening the Retracting Lap Belt
    71
  - Unfastening the Retracting Seat Belt
    71
  - Adjusting the Mirrors (Option)
    72
  - Adjusting the Mirrors
    73
  - Arm Rest
    74
  - Fire Extinguisher
    74
  - Responsibility for Machine Equipped with Protective Structures
    75
  - Protective FOPS Structure/Small Screen
    76
  - Assembly
    77
  - Protective FOPS Structure/Large Screen – Category II (Option)
    78
  - Shatter Protection (Option)
    80
- Overview of Control Elements
  83
- Indicator Lights and Warning Lights (Overview)
  88
  - Display Element
    88
  - Coolant Temperature
    89
  - Fuel Tank Capacity
    89
  - Operating Hour Meter
    89
  - Maintenance Meter
    89
- Preparatory Work
  90
- Starting and Stopping the Engine
  94
  - Starter
    94
  - Starts the Engine
    95
  - Control Lever Base
    95
  - Control Lever Base Raised
    95
  - Functional Check of Control Lever Base
    95
  - Warm-Up Phase of Machine
    96
  - Starting Aid
    97
  - Low-Load Operation
    100
  - Stopping the Engine
    100
  - Actuate the Battery Isolator Switch
    101
- Steering System
  103
- Accelerator Actuation
  103
- Manual Throttle
  103
5 Operation

103
- Speed Range Selection
  104
- Hydraulic Brake
  105
- Mechanical Brake
  105
- Machine Travel
  106
  - Machine Travel Position
    106
  - Starting Machine Travel
    106
  - Starting Machine Travel and Stopping
    106
  - Machine Travel on Slopes
    107
  - Operating Temperature Range
    107
  - Preparations for Performing Machine Travel on Slopes
    108
  - Downhill Machine Operation
    109
  - Uphill Machine Operation
    109
- Differential Lock
  110
  - Parking the Machine
    110
  - Parking the Machine on Slopes
    110
- Lights/Signalling System
  111
  - Working Lights
    111
  - Horn
    112
  - Rotating Beacon (Option)
    112
  - Travel Signal (Option)
    113
- Heating and Ventilation
  114
- Wiper/Wash System
  114
- Basic Control Lever Functions (ISO and SAE Controls)
  115
- Work Hydraulics
  115
  - Rotating the Upper Carriage
    116
  - Hydraulic Swivel Unit Brake
    117
  - ISO/SAE Controls (Option)
    117
  - Stabilizer Blade
    118
  - Changing the Width of the Stabilizer Blade
    120
  - Increasing the Width of the Stabilizer Blade
    120
  - Reducing the Width of the Stabilizer Blade
    120
  - Telescopic Travel Gear
    121
  - Hammer Operation
    124
  - Working with a Hydraulic Hammer
    125
  - Additional Control Circuit – AUX I
    126
  - Operating the Additional Control Circuit
    126
  - Swiveling the Boom
    126
  - Lehnhoff Mechanical Quickhitch System (Optional)
    127
  - Picking up an Attachment
    128
  - Setting down an Attachment
    130
  - Preparation for Hydraulic Quickhitch (Option)
    131
  - Hydraulic Easy Lock Quickhitch (Option)
    132
  - Manual HSWS Bolt Lock
    136
  - Manual HSWS Bolt Unlocking
    137
  - Connecting and Disconnecting Hydraulic Couplings
    140
  - Hydraulic Connections
    140
  - Load-Retaining Function
    141
- Attachments
  143
  - Picking up
    143
  - Setting down
    144
  - Re-Equipping
    145
  - Releasing the Pressure in the Work Hydraulics
    145
- Work Operation
  147
  - Inadmissible Work Procedures
    148
  - Retracting the Attachment
    148
  - Working with the Drive Force
    148
  - Working with the Swivel Force
    148
  - Fully Lowering the Stabilizer Blade
    149
  - Protecting the Stabilizer Legs/Blade against Shocks
    149
  - Working with the Falling Force by Lowering the Attachment
    149
  - Working with the Falling Force by Lowering the Machine
    149
  - General Information Regarding Work Operation
    150
  - Operation in Water
    150
  - Operation Near the Sea
    150
  - Traveling in Speed Range 2
    150
  - Bucket Position When Digging
    151
  - Working Alongside Trenches
    151
  - Working with the Bucket
    151
  - Digging Position
    152
  - Grading
    152
  - Loading Material
    152
  - Freeing the Machine
    153
  - Hints for Digging
    153
  - Working on Slopes
    153
- Emergency Lowering
  154
  - Coding New Starting Keys
    155
  - Deleting Coded Keys
    155
  - Immobiliser
    155
- Options
  155
  - Shovel Bucket Operation
    156
  - Putting out of Operation Temporarily
    157
- Putting out of Operation/Back into Operation
  157
  - Putting Back into Operation
    158
  - Disposal
    159
- Permanently Putting out of Operation
  159
- Towing the Machine
  161
6 Transportation

161
- Loading the Machine
  163
- Transporting the Machine
  168
  - Revolving Superstructure Lock
    168
  - Locking the Upper Carriage
    168
  - Unlocking the Upper Carriage
    168
- Information on Maintenance
  169
  - Responsibilities and Prerequisites
    169
  - Important Safety Instructions on Maintenance
    169
  - Maintenance Label
    170
  - Explanation of Symbols on the Maintenance Label
    171
  - Maintenance Overview
    172
  - Maintenance Plan
    172
  - Leakage Check
    172
  - Visual Check
    172
  - Daily Maintenance (User)
    173
  - Weekly Maintenance (Every 50 Operating Hours) (User)
    173
  - Maintenance Schedule of Lehnhoff Mechanical Quickhitch System
    175
  - Quick Coupler System MS01 Maintenance (Operator)
    175
  - Preparing Lubrication
    176
  - Lubrication Plan
    177
  - Live Ring (Ball Bearing)
    179
  - Teeth of Live Ring
    179
- Fuel, Lubricants and Coolants
  180
  - Hydraulic Oil Types
    180
  - Engine Oil Types
    181
- Maintenance Accesses
  182
  - Opening the Engine Cover
    183
  - Cover on the Right
    184
  - Cover on the Left
    184
  - Disassemble/Assemble the Canopy or Cabin
    185
- Cleaning and Maintenance
  189
  - Cleaning the Machine Is Divided into Three Separate Areas
    190
  - Washing Solvents
    190
  - Compressed Air
    190
  - High-Pressure Cleaner
    190
  - Engine Compartment
    191
  - Seat Belt
    191
  - Cleaning in a Saline Environment
    191
  - Loose Threaded Fittings and Attachments
    191
- Lubrication Work
  192
- Fuel System
  192
  - Important Information Regarding the Fuel System
    192
  - Diesel Fuel Specification
    192
  - Refueling
    193
  - Stationary Fuel Pumps
    194
  - Refueling from Barrels
    194
  - Checking the Water Separator
    195
  - Emptying the Water Separator
    195
  - Bleeding the Fuel System
    196
- Engine Lubrication System
  197
- Cooling System
  199
  - Important Information Regarding the Cooling System
    199
  - Checking the Coolant Level
    200
  - Adding Coolant
    200
  - Cleaning the Radiator
    201
- Air Filter
  202
  - Important Information Regarding the Air Filter
    202
  - Dirt Indicator
    202
  - Replacing the Air Filter
    202
  - Checking the Air Intake
    203
- V-Belt
  204
  - Checking V-Belt Tension
    204
  - Retension the V-Belt
    204
- Hydraulic System
  205
- Heating, Ventilation and Air Conditioning System
  210
- Washer System
  210
- Axles/Travelling Drive
  210
- Braking System
  210
  - Checking Track Tension
    211
  - Correcting Track Tension
    212
  - Tightening the Tracks
    213
  - Reducing Tension
    213
- Maintenance of Attachments
  214
- Maintenance of Options
  214
- Exhaust Gas Treatment
  214
- Machine Preservation
  214
- Diesel Engine Malfunctions
  215
- Malfunctions of the Travelling Drive
  216
- Malfunctions of the Hydraulic System
  216
- Malfunctions of the Electrical System
  217
- Malfunctions in the Air Conditioning System
  217
- Disorders of Attachments
  217
9 Technical Data

219
- Models and Trade Names
  219
- Engine
  219
- Traveling Drive/Axles
  221
- Brake
  221
- Operating Hydraulics
  221
- Tracks
  221
- Steering System
  221
- Electrical Components
  222
- Electrical System
  222
  - Main Fuse Box
    223
  - Cabin Fuse Box
    224
- Tightening Torques
  225
  - General Tightening Torques
    225
  - Tightening Torques/Fine-Pitch Thread
    225
  - Coolan
    226
- Noise Emissions
  226
- Compound Table
  226
- Vibration
  227
  - Indications on Hand-Arm Vibration
    227
  - Indications on Whole-Body Vibration
    227
  - Machine Weight
    231
  - Determining the Loading Weight
    231
  - Application Areas and Application of Attachments
    232
  - Technical Data of Attachments
    233
  - ET16 (Without Quickhitch System)
    233
  - ET16 (Easy Lock System)
    233
  - ET16 Accessories
    233
  - Excavator Forces
    234
  - According to ISO 6015
    234
- Lift Capacity/Load
  235
Index

243
- Index
  246

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