Commissioning; Safety During Commissioning; Commissioning Preparations; Commissioning Instructions - Verlinde STAGEMAKER SL5 504 M2 B D8+ Owner's Manual

5

COMMISSIONING

5.1

Safety during commissioning

• Use personal protective equipment.
• Use fall protection measures.
• Use voltage rated tools VDE EN 60900.
• Use lock and tag out signs to prevent unauthorized use of the equipment.
• Ensure, so far as is reasonably practicable, that the health and safety of people near and
around the workplace is not put at risk.
• Ensure, so far as is reasonably practicable, that the workplace is secured from unauthorized
access.
5.2

Commissioning preparations

• Always consider local regulations for crane commissioning and safety.
• Machines may only be put into operation by qualified personnel.
• Verify that installation of mechanical and electrical equipment is completed according to the
SAT (site acceptance test) check list.
• Mark the operating area where you carry out the commissioning driving, test loading, and
other tasks.
• Notify other personnel working in the close vicinity.
• Identify possible collision hazards of the crane to structures, obstacles, equipment, or
personnel. Take proper actions to limit collision hazards.
• When a manlift is needed, familiarize yourself for device operating and safety instructions
before using them.
• Prepare for the load test. Find out the local regulations on how much load is required.
Normally the load that is required varies between 90%-130% of the rated capacity.
• Adequate illumination must be available for safe operation. Requirements for illuminating
workplaces are laid down in DIN EN 12464.
5.3

Commissioning instructions

5.3.1

Checking the hoist before first run

Before running the commissioning tests, check the following items.
1. Check the supporting structure
• Check that the supporting structure is in good condition. Check the load capacity of the
chain hoist.
2. Check the lubrication
• The chain hoist is delivered with an unlubricated chain. Initial lubrication is part of the
commissioning preparations of a new chain hoist. Lubricate the chain carefully before
taking the chain hoist into use for the first time. For instructions, see chapter Lubricating
instructions for the chain.
WARNING! MACHINERY MALFUNCTION HAZARD
Without the initial lubrication, the chain and other components of the chain drive
wear prematurely. Missing lubrication reduces the lifetime of the chain and the
complete chain drive drastically. The wearing starts immediately after taking the
chain hoist into use. As a result, the chain can fail and cause a machinery
malfunction or a load drop. A machinery malfunction or load drop could lead to
death, serious injury, or damages to the equipment.
Lubricate the chain carefully before the first run and thereafter at regular intervals.
3. Check the bolted joints
This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non-
public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or
otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S. Copyright 2020
© Verlinde S.A.S. All rights reserved.
OWNER'S MANUAL
6/2020