Verlinde STAGEMAKER MASTER SM10 Series Manual
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Verlinde STAGEMAKER MASTER SM10 Series Manual

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STAGEMAKER®
-
MASTER SM10
English
-
-
-
13.11.2008
2, Bld de l'Industrie – B.P. 20059 – 28501 Vernouillet cedex – France
Téléphone: (33) 02 37 38 95 95 – Fax: (33) 02 37 38 95 99
Web site :
www.stagemaker.com
E-mail:
contact@stagemaker.com
11/2008
VERLINDE reserves the right to alter or amend the above information without notice.

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Summary of Contents for Verlinde STAGEMAKER MASTER SM10 Series

  • Page 1 2, Bld de l’Industrie – B.P. 20059 – 28501 Vernouillet cedex – France Téléphone: (33) 02 37 38 95 95 – Fax: (33) 02 37 38 95 99 Web site : www.stagemaker.com E-mail: contact@stagemaker.com 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 2: Table Of Contents

    Parameter descriptions....................36 7.23.9 Factory default parameters ..................43 7.23.10 Speed supervision ...................... 44 7.23.11 Drawings ........................45 7.24 Description of Gear limit switch ..................46 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
  • Page 3 Lifting assembly ........................ 76 14.6 Lifting assembly ........................ 78 14.7 Electric box (3 phases)...................... 80 14.8 Electric box (Stepless) ...................... 82 14.9 Upper and lower limit switch....................84 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
  • Page 4 - - - - STAGEMAKER® 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 5: Safety Instructions

    Always lift the load from the floor. Never add load to a lifted hook. Never swing the load intentionally. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 6: Instructions For Proper Operation And Maintenance

    Do not use the safety components (end buffers, emergency stop,…) as operation components. Do not use the controls needlessly (avoid inching - stop-start operation of the buttons). This can cause overheating and even damage to the hoist. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 7: Specific Instructions For Inverter

    Do not make any measurements inside the device when it is connected to the main supply. Do not touch the components on the circuit boards. Electrostatic discharge may cause damage or destroy the IC-circuits. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
  • Page 8 Drive is not intended to be used in a low-voltage public network, which supplies domestic premises. Radio frequency interference is expected if used in such a network. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 9: Guarantee

    The guarantee does not apply for expendable parts defined by the manufacturer : Lifting chain • Chain guide • Rubber buffer • Sprockets • Chain bucket • Hooks • Friction and brake discs • Control box cable • 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 10: Acceptance Of The Material

    Visually inspect the packaging to ensure that it is intact. If not, notify it as required. Check that the hoist corresponds to your order. For transport reasons the chain bucket is delivered disassembled. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 11: Description - Technical Characteristics

    EN 14492-2 standard imposes a setting value included between 110 % and 160% of the nominal load. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
  • Page 12 - - - - STAGEMAKER® 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 13: Description - Technical Characteristics (Sm Stepless)

    ATTENTION ! In case of hoist 250 kg 1 fall or 500 kg 2 falls , the slipping clutch is factory adjusted at a value of 250% of the hoist nominal load. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 14: Main Sub-Assemblies

    (refer to the table above). The length of its useful service life depends on the demands placed on it, the average operating time, the number of start-ups and its maintenance. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 15: Operation Of The Hoist

    The position of the slipping clutch allows, should it slip, the load to be held in all cases by releasing the control box button. 7.4 Hoist dimensions and weight For hoist with standard chain bucket. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 16: Attachment Of The Hoist

    -20°C to +40° C Protection class : IP55 as standard Side pulling angle : 3 degrees maximum Impact on the environment : Sound level : 75 decibels 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 17: Main Sub-Assemblies (Double Brake)

    (refer to the table above). The length of its useful service life depends on the demands placed on it, the average operating time, the number of start-ups and its maintenance. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 18: Operation Of The Hoist

    The position of the slipping clutch allows, should it slip, the load to be held in all cases by releasing the control box button. 7.9 Hoist dimensions and weight For hoist with standard chain bucket. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 19: Attachment Of The Hoist

    -20°C to +40° C Protection class : IP55 as standard Side pulling angle : 3 degrees maximum Impact on the environment : Sound level : 75 decibels 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 20: Main Sub-Assemblies (Stepless)

    (refer to the table above). The length of its useful service life depends on the demands placed on it, the average operating time, the number of start-ups and its maintenance. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 21: Operation Of The Hoist

    Technical advantage The position of the slipping clutch allows, should it slip, the load to be held in all cases by releasing the control box button. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 22: Hoist Dimensions And Weight

    - - - - STAGEMAKER® 7.14 Hoist dimensions and weight For hoist with standard chain bucket. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 23: Environmental Data

    -10°C to +40° C Protection class : IP55 as standard Side pulling angle : 3 degrees maximum Impact on the environment : Sound level : 75 decibels 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 24: Printed Circuit Board (2 Lifting Speeds With Emergency Stop)

    K10-5 electric power supply CONTROL BOX PLUG (X23) Common control box Lifting Lowering Speed selector Emergency stop Right, electric trolley Left, electric trolley Travelling speed selector 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 25: Electric Board (Direct Voltage Control Acf)

    Brake 1 Triangle connection 230 Vac Brake 2 (Option) Delay Motor Phases (1) Connection to be done 2 Hoisting speed Brake 1 Brake 2 (Option) Delay 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 26: Main Sub-Assemblies (Stepless)

    (refer to the table above). The length of its useful service life depends on the demands placed on it, the average operating time, the number of start-ups and its maintenance. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 27: Operation Of The Hoist

    The position of the slipping clutch allows, should it slip, the load to be held in all cases by releasing the control box button. 7.20 Hoist dimensions and weight For hoist with standard chain bucket. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 28: Attachment Of The Hoist

    -10°C to +40° C Impact on the environment : Protection class : IP55 as standard Sound level : 75 decibels Side pulling angle : 3 degrees maximum 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 29: Electricity (Inverter)

    Brake control Includes the brake contactor for disk brakes. Includes a braking transistor and a braking resistor. Electrical Braking 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 30: Main Components

    V2.3. AU (Ain1) Must not Control Mode be used (stop-lim) (stop-lim) Parameter P1.1.11 1,3,4,5,6 Signal Terminal DID1 DID2 DID3 DID3 S11/S21 DID4 DID4 DID5 DID5 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
  • Page 31 Stop-limit reverse S11/S21 Common slowdown limit Desired speed levels for multi-step control mode are selected with following parameters Speed Parameter Input Minimum P1.1.4 S1/S2 Maximum P1.1.5 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 32: Description Of The Control Modes

    AU control may be used with control device with an output in the range of 0 V – 10 V (for example radio or PLC). PO control may be used with a controller with potentiometer. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 33: Emc

    0-level : No manufacturer’s EMC solution is adopted, products can be used in either EU or other • market areas when local power supply system is the non-grounded network. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 34: Parameters Adjustments

    Motor is not running. Power is on. In case of a fault, the symbol will not light up. Drive is running outside of certain limit. Fault is active 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
  • Page 35 Select Option number 1, then press “Enter” • User parameters can be restored with parameter P3.3.1 by option 2 (=Load user parameters). • Select Option number 2, then press “Enter” • 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 36: Parameter Descriptions

    Letter front of the code number describes variable type. Parameter Value Active Fault Group Menu Fault History System 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
  • Page 37 + M3 System Menu V2.7 Heat Sink Temp + M4 Active Faults V2.8 DC Link Voltage + M5 Fault History V2.9 Freq. Ref. V2.10 Output Frequency 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
  • Page 38 Num ber of Motors The parameter is not active if value 0,1 or 13 in P1.2.2 is selected G1.2.4 Motor Nominal Values, see note1 Code Name Unit Description 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
  • Page 39 Defines the output frequency during brake opening delay in the S2 direction. P1.2.6.8 Brake Stop Frequency 0.00 Max Freq Defines the output frequency when the relay output ROD1 for brake control opens during stopping 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
  • Page 40 State of relay output ROD1, which controls brake contactor V2.2 ROA1 State of rel ay output ROA1 V2.3 DID states .00000 .11111 State of digital input DID1-DID5 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
  • Page 41 Firmware interfac e I3.8.3.4 System load S3.8.4 Application info A3.8.4.1 Application A3.8.4.1. Application id A3.8.4.1. Application versi on A3.8.4.1. Firmware interfac e S3.8.5 Hardware info I3.8.5.2 Unit voltage 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
  • Page 42 23°C (73F) or above. Temp 2 Relay contact is activated when temperature is 40°C (104F) or above. Relay is inactivate when temperature is 37°C (98F) or below. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 43: Factory Default Parameters

    P 1.5.2 S-Curve P 1.5.3 Ramp Stretching P 1.5.3 Ramp Stretching P 1.5.4 Switching Freg P 1.5.4 Switching Freg P 1.5.5 Brake Chopper P 1.5.5 Brake Chopper 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 44: Speed Supervision

    / min 26,2 60,00 24,6 56,25 23,0 52,50 IK9055 21,3 48,75 19,7 45,00 x0,5 18,0 41,25 f/kHz 16,4 37,50 14,8 33,75 13,1 30,00 11,5 26,25 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 45: Drawings

    Stop limit signal, direction 1 Neutral of external control voltage OLE 4 DID5 (S22) Stop limit signal, direction 2 Neutral of external control voltage OLE 5 ES External Stop 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 46: Description Of Gear Limit Switch

    If your hoist is fitted with a chain bucket, you can adjust the upper limit switch so that the load does not touch the bucket. (1) When lever is down, the hoist can move. When lever is up, the hoist is stopped. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 47: Installation Of Hoist (3 Phases)

    Carry out dynamic tests with +10% of the nominal load and static tests with + 25% of the nominal load on your installation equipped with our hoist. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 48: Electricity

    The supply cable must be equipped with a power switch or an isolator in conformity with the regulation. The supply cable and main isolator switch must be supplied by the customer. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 49: Lifting Assembly

    • Insert the screw and put the nut.(3)(2) • Make sure that the stop is correctly fitted. The locking tube should be turned towards the hoist. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 50: Chain Bucket

    - - - - STAGEMAKER® Chain bucket 8.2.2 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 51: Installation Of Hoist (Stepless)

    Carry out dynamic tests with +10% of the nominal load and static tests with + 25% of the nominal load on your installation equipped with our hoist. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 52: Electricity

    Insert the cable (PS) into the box through the PG cable gland. • Connect phases L1 - L2 - L3, and the ground wire to the terminal board X1(see 9.2). • 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 53: Checks Before The First Test Run

    P1.1.4. After testing, minimum frequency should be changed back to its original value. 9.1.8 After the test run Record all parameter value changes in the parameter list. • 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
  • Page 54 It is recommended to store the parameter settings in file User parameters, see Chapter " User parameters " . The supply cable and main isolator switch must be supplied by the customer. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
  • Page 55 - - - - STAGEMAKER® 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 56: Maintenance - Replacement Of Hoist

    - 20° C à + 130° C Fuchs : Renolit Duraplex EP 2 Gears G MOBIL : MOBILITH SHC 460 12 cl Oil the chain regularly 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 57: Brake/Slipping Clutch Assembly

    Remind : The value of the factory setting is 1,4 x the nominal load because friction lining are not running in yet. When the slipping clutch is adjusted the brake end cap must be removed and the motor must not be running. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 58: Adjustment Of The Brake

    10.4 Thickness of brake lining Thickness as new Replace when 1,4 mm 0,4 mm FRICTION MATERIAL MEASURE BRAKE ASSEMBLY 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 59: Chain

    • Insert the pin (6) into the hole of the chain anchor. • Insert the chain anchor and tighten the 4 screws (torque 20 Nm). • 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 60: Measuring The Wear On The Chain

    Put the hook into its housing. • Place the two pins inside the hook • Fit the screw and the locking plate without forgetting the safety washer. • 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 61: Measurement Of The Wear On The Suspension And Lifting Hooks

    Qualified mechanic Customer Hook block (1/1; 2/1) Qualified mechanic Customer Control box Qualified electrician Once a part has been replaced, check the operation of the hoist. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 62: Screw Tightening Torques (Nm)

    The hoist should no longer be used, unless agreement is obtained from the authorized agent or the manufacturer. Remove all greases and oils from the hoist before discarding it. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 63: Troubleshooting (3 Phases)

    • Idler sprocket is worn • Replace it • A supply phase is missing • Check the connection of the 3 phases 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 64: Troubleshooting (Stepless)

    • Idler sprocket is worn • Replace it • A supply phase is missing • Check the connection of the 3 phases 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 65: Field Repair Actions

    If several faults occur one after another, the latest one is displayed, the others are stored to fault history page. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
  • Page 66 F 13 Inverter Temperature of heat sink is below Check undertemperatur acceptable operating level -10° C (14° F) ambient temperature 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
  • Page 67 The inverter stops according “Stop Function” parameter Short circuit in pendent cable A = Can be done by the user B = Can be done only by manufacturer authorized personnel 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 68: Illustrated Catalogue

    Spacer for rotating hook 2242011 Suspension member 2247007 2247008 Locking plate 830909 Screw M6x20 DIN 912 8560610 Safety washer 2240005 Motor end cap 8110051 Screw M6x20 DIN 7500 2218001 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
  • Page 69 2246051 Screw M 6-20st. DIN 7500-E Load plate when ordering, specify the load 2246047 Marking assembly SM10 630 to 2000kg 830905 Screw M8-20DIN7500-E 52320470 Rotating handles 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
  • Page 70 - - - - STAGEMAKER® 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 71: Illustrated Catalogue (Stepless)

    Locking plate 52326388 Motor end cap assembly 52320957 Fixing plate for sensor bearing 2218001 2240013 Sealing ring and O-ring for brake cap 2240011 Brake cap assembly 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
  • Page 72 Brake end cap assembly 2218004 Cable guide 2218000 Cable fastening bracket Electric box 2243008 Counter weight Load plate 2246047 Marking assembly SM10 Motor data plate 52320470 Rotating handles 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 73: Mechanism / Brake (3 Phases)

    Slipping clutch friction assembly 2248001 Brake, complete 190V/400V 2248000 Brake, complete 100V/230V 2248003 Brake, complete 230V/500V-575V 2240012 Set of seals for brake cap 2241501 Tree motor 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 74: Double Brake Mechanism

    Brake assembly complete with brake cap – 2° brakes – 400 V 2249017 Brake assembly complete with brake cap – 2° brakes – 230 V 2249051 Double brake motor shaft 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 75: Mechanism / Brake (Stepless)

    Brake assembly complete with brake cap - 190V/400V 2249972 Slipping clutch friction assembly 2248001 Brake, complete 190V/400V 2240012 Set of seals for brake cap 2241501 Tree motor 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 76: Lifting Assembly

    2-fall lifting hook - Self-locking type 2249978 Set of 2 half-casings with axle, return sprocket, and screws 2249996 Load plates - 2 falls type - 500Kg (set of 10) 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
  • Page 77 Chain bucket - 50m chain length capacity 2249942 Slack fall stop assembly 2243500 Load chain - Galvanized type 2243501 Load chain - Black type 2241045 Load chain mounting tool 9995008 Oil can 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 78: Lifting Assembly

    2-fall lifting hook - Self-locking type 2249978 Set of 2 half-casings with axle, return sprocket, and screws 2249996 Load plates - 2 falls type - 500Kg (set of 10) 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
  • Page 79 Chain bucket - 50m chain length capacity 2249942 Slack fall stop assembly 2243500 Load chain - Galvanized typ 2243501 Load chain - Black type 2241045 Load chain mounting tool 9995008 Oil can 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 80: Electric Box (3 Phases)

    Brake control module 500V Main switching control type 2213002 Hour counter 48V AC 50Hz 2213027 Hour counter 48V AC 60Hz 2213028 Hour counter 115V AC 60Hz 7983061 Emergency stop contactor K10 48V AC 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
  • Page 81 Cable gland assembly 2219814 Closing plate assembly 2249945 Connecting plug set for push-button box 2249946 Connecting plug set for trolley 2249982 Connecting plug set for power supply 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 82: Electric Box (Stepless)

    K1 / K7 7983061 Contactor LC1K0910E7 K1 / K7 1123051 Contactor LC1K0910F7 115V K1 / K7 1123113 Contactor LC1K0910P7 230V 1115062 Brake control unit 52318159 Overspeed monitor 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
  • Page 83 Flat cable gland X22c 52326516 Connection plug set for power supply 52326517 Connection plug set for push-button box X24a 52326518 Connection plug set for trolley X24b 52326519 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 84: Upper And Lower Limit Switch

    Spring assembly + support 2241068 52329084 Micro-switches 833433 Cable guide 52337705 Slides Cut off the mains power supply before doing any work on the electric cubicle. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

This manual is also suitable for:

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