Summary of Contents for Verlinde STAGEMAKER MASTER SM10 Series
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2, Bld de l’Industrie – B.P. 20059 – 28501 Vernouillet cedex – France Téléphone: (33) 02 37 38 95 95 – Fax: (33) 02 37 38 95 99 Web site : www.stagemaker.com E-mail: contact@stagemaker.com 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
Parameter descriptions....................36 7.23.9 Factory default parameters ..................43 7.23.10 Speed supervision ...................... 44 7.23.11 Drawings ........................45 7.24 Description of Gear limit switch ..................46 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
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Lifting assembly ........................ 76 14.6 Lifting assembly ........................ 78 14.7 Electric box (3 phases)...................... 80 14.8 Electric box (Stepless) ...................... 82 14.9 Upper and lower limit switch....................84 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
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- - - - STAGEMAKER® 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
Always lift the load from the floor. Never add load to a lifted hook. Never swing the load intentionally. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
Do not use the safety components (end buffers, emergency stop,…) as operation components. Do not use the controls needlessly (avoid inching - stop-start operation of the buttons). This can cause overheating and even damage to the hoist. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
Do not make any measurements inside the device when it is connected to the main supply. Do not touch the components on the circuit boards. Electrostatic discharge may cause damage or destroy the IC-circuits. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
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Drive is not intended to be used in a low-voltage public network, which supplies domestic premises. Radio frequency interference is expected if used in such a network. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
The guarantee does not apply for expendable parts defined by the manufacturer : Lifting chain • Chain guide • Rubber buffer • Sprockets • Chain bucket • Hooks • Friction and brake discs • Control box cable • 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
Visually inspect the packaging to ensure that it is intact. If not, notify it as required. Check that the hoist corresponds to your order. For transport reasons the chain bucket is delivered disassembled. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
EN 14492-2 standard imposes a setting value included between 110 % and 160% of the nominal load. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
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- - - - STAGEMAKER® 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
ATTENTION ! In case of hoist 250 kg 1 fall or 500 kg 2 falls , the slipping clutch is factory adjusted at a value of 250% of the hoist nominal load. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
(refer to the table above). The length of its useful service life depends on the demands placed on it, the average operating time, the number of start-ups and its maintenance. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
The position of the slipping clutch allows, should it slip, the load to be held in all cases by releasing the control box button. 7.4 Hoist dimensions and weight For hoist with standard chain bucket. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
-20°C to +40° C Protection class : IP55 as standard Side pulling angle : 3 degrees maximum Impact on the environment : Sound level : 75 decibels 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
(refer to the table above). The length of its useful service life depends on the demands placed on it, the average operating time, the number of start-ups and its maintenance. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
The position of the slipping clutch allows, should it slip, the load to be held in all cases by releasing the control box button. 7.9 Hoist dimensions and weight For hoist with standard chain bucket. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
-20°C to +40° C Protection class : IP55 as standard Side pulling angle : 3 degrees maximum Impact on the environment : Sound level : 75 decibels 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
(refer to the table above). The length of its useful service life depends on the demands placed on it, the average operating time, the number of start-ups and its maintenance. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
Technical advantage The position of the slipping clutch allows, should it slip, the load to be held in all cases by releasing the control box button. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
- - - - STAGEMAKER® 7.14 Hoist dimensions and weight For hoist with standard chain bucket. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
-10°C to +40° C Protection class : IP55 as standard Side pulling angle : 3 degrees maximum Impact on the environment : Sound level : 75 decibels 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
K10-5 electric power supply CONTROL BOX PLUG (X23) Common control box Lifting Lowering Speed selector Emergency stop Right, electric trolley Left, electric trolley Travelling speed selector 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
Brake 1 Triangle connection 230 Vac Brake 2 (Option) Delay Motor Phases (1) Connection to be done 2 Hoisting speed Brake 1 Brake 2 (Option) Delay 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
(refer to the table above). The length of its useful service life depends on the demands placed on it, the average operating time, the number of start-ups and its maintenance. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
The position of the slipping clutch allows, should it slip, the load to be held in all cases by releasing the control box button. 7.20 Hoist dimensions and weight For hoist with standard chain bucket. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
-10°C to +40° C Impact on the environment : Protection class : IP55 as standard Sound level : 75 decibels Side pulling angle : 3 degrees maximum 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
Brake control Includes the brake contactor for disk brakes. Includes a braking transistor and a braking resistor. Electrical Braking 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
V2.3. AU (Ain1) Must not Control Mode be used (stop-lim) (stop-lim) Parameter P1.1.11 1,3,4,5,6 Signal Terminal DID1 DID2 DID3 DID3 S11/S21 DID4 DID4 DID5 DID5 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
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Stop-limit reverse S11/S21 Common slowdown limit Desired speed levels for multi-step control mode are selected with following parameters Speed Parameter Input Minimum P1.1.4 S1/S2 Maximum P1.1.5 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
AU control may be used with control device with an output in the range of 0 V – 10 V (for example radio or PLC). PO control may be used with a controller with potentiometer. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
0-level : No manufacturer’s EMC solution is adopted, products can be used in either EU or other • market areas when local power supply system is the non-grounded network. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
Motor is not running. Power is on. In case of a fault, the symbol will not light up. Drive is running outside of certain limit. Fault is active 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
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Select Option number 1, then press “Enter” • User parameters can be restored with parameter P3.3.1 by option 2 (=Load user parameters). • Select Option number 2, then press “Enter” • 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
Letter front of the code number describes variable type. Parameter Value Active Fault Group Menu Fault History System 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
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+ M3 System Menu V2.7 Heat Sink Temp + M4 Active Faults V2.8 DC Link Voltage + M5 Fault History V2.9 Freq. Ref. V2.10 Output Frequency 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
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Num ber of Motors The parameter is not active if value 0,1 or 13 in P1.2.2 is selected G1.2.4 Motor Nominal Values, see note1 Code Name Unit Description 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
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Defines the output frequency during brake opening delay in the S2 direction. P1.2.6.8 Brake Stop Frequency 0.00 Max Freq Defines the output frequency when the relay output ROD1 for brake control opens during stopping 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
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State of relay output ROD1, which controls brake contactor V2.2 ROA1 State of rel ay output ROA1 V2.3 DID states .00000 .11111 State of digital input DID1-DID5 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
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Firmware interfac e I3.8.3.4 System load S3.8.4 Application info A3.8.4.1 Application A3.8.4.1. Application id A3.8.4.1. Application versi on A3.8.4.1. Firmware interfac e S3.8.5 Hardware info I3.8.5.2 Unit voltage 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
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23°C (73F) or above. Temp 2 Relay contact is activated when temperature is 40°C (104F) or above. Relay is inactivate when temperature is 37°C (98F) or below. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
P 1.5.2 S-Curve P 1.5.3 Ramp Stretching P 1.5.3 Ramp Stretching P 1.5.4 Switching Freg P 1.5.4 Switching Freg P 1.5.5 Brake Chopper P 1.5.5 Brake Chopper 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
/ min 26,2 60,00 24,6 56,25 23,0 52,50 IK9055 21,3 48,75 19,7 45,00 x0,5 18,0 41,25 f/kHz 16,4 37,50 14,8 33,75 13,1 30,00 11,5 26,25 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
Stop limit signal, direction 1 Neutral of external control voltage OLE 4 DID5 (S22) Stop limit signal, direction 2 Neutral of external control voltage OLE 5 ES External Stop 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
If your hoist is fitted with a chain bucket, you can adjust the upper limit switch so that the load does not touch the bucket. (1) When lever is down, the hoist can move. When lever is up, the hoist is stopped. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
Carry out dynamic tests with +10% of the nominal load and static tests with + 25% of the nominal load on your installation equipped with our hoist. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
The supply cable must be equipped with a power switch or an isolator in conformity with the regulation. The supply cable and main isolator switch must be supplied by the customer. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
• Insert the screw and put the nut.(3)(2) • Make sure that the stop is correctly fitted. The locking tube should be turned towards the hoist. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
Carry out dynamic tests with +10% of the nominal load and static tests with + 25% of the nominal load on your installation equipped with our hoist. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
Insert the cable (PS) into the box through the PG cable gland. • Connect phases L1 - L2 - L3, and the ground wire to the terminal board X1(see 9.2). • 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
P1.1.4. After testing, minimum frequency should be changed back to its original value. 9.1.8 After the test run Record all parameter value changes in the parameter list. • 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
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It is recommended to store the parameter settings in file User parameters, see Chapter " User parameters " . The supply cable and main isolator switch must be supplied by the customer. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
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- - - - STAGEMAKER® 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
- 20° C à + 130° C Fuchs : Renolit Duraplex EP 2 Gears G MOBIL : MOBILITH SHC 460 12 cl Oil the chain regularly 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
Remind : The value of the factory setting is 1,4 x the nominal load because friction lining are not running in yet. When the slipping clutch is adjusted the brake end cap must be removed and the motor must not be running. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
10.4 Thickness of brake lining Thickness as new Replace when 1,4 mm 0,4 mm FRICTION MATERIAL MEASURE BRAKE ASSEMBLY 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
• Insert the pin (6) into the hole of the chain anchor. • Insert the chain anchor and tighten the 4 screws (torque 20 Nm). • 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
Put the hook into its housing. • Place the two pins inside the hook • Fit the screw and the locking plate without forgetting the safety washer. • 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
Qualified mechanic Customer Hook block (1/1; 2/1) Qualified mechanic Customer Control box Qualified electrician Once a part has been replaced, check the operation of the hoist. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
The hoist should no longer be used, unless agreement is obtained from the authorized agent or the manufacturer. Remove all greases and oils from the hoist before discarding it. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
• Idler sprocket is worn • Replace it • A supply phase is missing • Check the connection of the 3 phases 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
• Idler sprocket is worn • Replace it • A supply phase is missing • Check the connection of the 3 phases 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
If several faults occur one after another, the latest one is displayed, the others are stored to fault history page. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
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F 13 Inverter Temperature of heat sink is below Check undertemperatur acceptable operating level -10° C (14° F) ambient temperature 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
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The inverter stops according “Stop Function” parameter Short circuit in pendent cable A = Can be done by the user B = Can be done only by manufacturer authorized personnel 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
Spacer for rotating hook 2242011 Suspension member 2247007 2247008 Locking plate 830909 Screw M6x20 DIN 912 8560610 Safety washer 2240005 Motor end cap 8110051 Screw M6x20 DIN 7500 2218001 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
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2246051 Screw M 6-20st. DIN 7500-E Load plate when ordering, specify the load 2246047 Marking assembly SM10 630 to 2000kg 830905 Screw M8-20DIN7500-E 52320470 Rotating handles 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
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- - - - STAGEMAKER® 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
Locking plate 52326388 Motor end cap assembly 52320957 Fixing plate for sensor bearing 2218001 2240013 Sealing ring and O-ring for brake cap 2240011 Brake cap assembly 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
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Brake end cap assembly 2218004 Cable guide 2218000 Cable fastening bracket Electric box 2243008 Counter weight Load plate 2246047 Marking assembly SM10 Motor data plate 52320470 Rotating handles 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
Slipping clutch friction assembly 2248001 Brake, complete 190V/400V 2248000 Brake, complete 100V/230V 2248003 Brake, complete 230V/500V-575V 2240012 Set of seals for brake cap 2241501 Tree motor 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
Brake assembly complete with brake cap – 2° brakes – 400 V 2249017 Brake assembly complete with brake cap – 2° brakes – 230 V 2249051 Double brake motor shaft 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
Brake assembly complete with brake cap - 190V/400V 2249972 Slipping clutch friction assembly 2248001 Brake, complete 190V/400V 2240012 Set of seals for brake cap 2241501 Tree motor 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
2-fall lifting hook - Self-locking type 2249978 Set of 2 half-casings with axle, return sprocket, and screws 2249996 Load plates - 2 falls type - 500Kg (set of 10) 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
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Chain bucket - 50m chain length capacity 2249942 Slack fall stop assembly 2243500 Load chain - Galvanized type 2243501 Load chain - Black type 2241045 Load chain mounting tool 9995008 Oil can 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
2-fall lifting hook - Self-locking type 2249978 Set of 2 half-casings with axle, return sprocket, and screws 2249996 Load plates - 2 falls type - 500Kg (set of 10) 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
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Chain bucket - 50m chain length capacity 2249942 Slack fall stop assembly 2243500 Load chain - Galvanized typ 2243501 Load chain - Black type 2241045 Load chain mounting tool 9995008 Oil can 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
Brake control module 500V Main switching control type 2213002 Hour counter 48V AC 50Hz 2213027 Hour counter 48V AC 60Hz 2213028 Hour counter 115V AC 60Hz 7983061 Emergency stop contactor K10 48V AC 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
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Cable gland assembly 2219814 Closing plate assembly 2249945 Connecting plug set for push-button box 2249946 Connecting plug set for trolley 2249982 Connecting plug set for power supply 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
K1 / K7 7983061 Contactor LC1K0910E7 K1 / K7 1123051 Contactor LC1K0910F7 115V K1 / K7 1123113 Contactor LC1K0910P7 230V 1115062 Brake control unit 52318159 Overspeed monitor 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
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Flat cable gland X22c 52326516 Connection plug set for power supply 52326517 Connection plug set for push-button box X24a 52326518 Connection plug set for trolley X24b 52326519 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
Spring assembly + support 2241068 52329084 Micro-switches 833433 Cable guide 52337705 Slides Cut off the mains power supply before doing any work on the electric cubicle. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
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