Verlinde EUROBLOC VT4 Manuals

Manuals and User Guides for Verlinde EUROBLOC VT4. We have 1 Verlinde EUROBLOC VT4 manual available for free PDF download: Instructions Manual

Verlinde EUROBLOC VT4 Instructions Manual (69 pages)

Brand: Verlinde | Category: Chain Hoists | Size: 5 MB

Table of Contents
2
Update History
5
General Introduction
6
Foreword: about this Manual
6
Symbols Used in this Manual
6
Safety Alert Symbols and Signal Words
6
Questions and Comments
7
Manual Use
7
Service Personnel
7
Terminology
8
Standards and Directives
8
Safety First
9
Personal Protective Equipment (PPE)
9
Fall Protection
9
Fire Safety
9
Main Isolation Switch
10
Safety During Maintenance
10
Lockout - Tagout Procedure
11
Identification
13
Manufacturer
13
Hoist Identification Data
13
Motor Identification Data
14
Condition Monitoring Unit Identification Data
15
Frequency Converter Identification Data
16
General Overhaul Overview
18
Collecting Information
19
Evaluation of the Need of General Overhaul (Special Assessment)
19
Content and Cost Estimate
20
Performing General Overhaul
20
Commissioning Inspection
20
General Overhaul Summary
21
Parts that Are Always Replaced in GO
21
Parts that Are Checked and Replaced in GO if Necessary
21
General Overhaul Preparations
23
Gathering Information on Current Hoist Components
23
Gathering Parameter Data from the Condition Monitoring Unit
23
Tools Needed for General Overhaul Service
23
Rope Drum
26
Inspection of Rope Drum When Hoist Assembled on the Crane
26
Inspection of Rope Drum When Hoist and Rope Drum Disassembled
27
Rope Drum for Hoist Frame Size: VT3
28
Drum Frame Bolts (Frame Size VT3)
29
Drum Connector Rods (Frame Size VT3)
29
Drum Axial Locking Part (Frame Size VT3)
30
Needle-Bearing Strip (Frame Size VT3)
30
Rope Drum for Hoist Frame Size: VT4, VT5
30
Bearing Sets
30
Rope Clamps
31
Wire Rope
31
Rope Guide
31
Construction of Rope Guide (Newer Model) for Hoist Frame Size: VT3
32
Construction of Rope Guide for Hoist Frame Size: VT4, VT5 (Models before 12.2006)
32
Construction of Rope Guide for Hoist Frame Size: VT4, VT5 (Models after 12.2006)
33
Rope Pressure Roller
34
Construction of Rope Pressure Roller for Hoist Frame Size: VT3
34
Construction of Rope Pressure Roller for Hoist Frame Size VT4, VT5 (on Models before 2011)
35
Rope Pressure Roller for Hoist Frame Size: VT4, VT5
35
Hoisting Machinery (Motor, Gearbox)
37
Hoisting Machinery for Hoist Frame Size VT3
37
Second Brake (Hoist Frame Size: VT3)
37
Hoisting Machinery for Hoist Frame Size: VT4, VT5
38
Upper Pulley Block
39
Housing
39
Rope Sheave
39
Pulley Block Shaft, Frame Size VT3, Reeving Code 04
40
Pulley Block Shaft, Other Frame Sizes
40
Sheave Shaft
40
Hook Block
41
Rope Sheave
42
Sheet Metal Cross Bar, Frame Size VT3, Reeving Code 04
42
Shaft Set (Not in Frame Size VT3, Reeving Code 04)
42
Hook
43
Thrust Bearing
43
Locking Rings / Locking Nut
43
Rope Sheave
44
Measuring Sheave Groove Wear
44
Measuring Sheave Groove Depth Wear
45
Measuring Sheave Groove Wear by Using Slide Caliper
45
Overload Device or Rope Anchorage Support
46
Rope Anchorage
47
Hoisting Limit Switch
48
Hook Operated Control Limit Switch
49
Trolley
50
Trolley Type H, M, W, F
50
Trolley Inspections
50
End Carriage
51
Trolley Type N, Swiveling and Non-Swiveling
52
Side Plates
52
Screw Rods
52
Cross Bar
52
Trolley Wheels
53
Trolley Type L, Frame Size: VT3
54
Side Plates
54
Screw Rods
54
Trolley Wheels
54
Trolley Wheels
55
Under Running Trolley Wheels
55
Top Running Trolley Wheels
55
Traveling Machinery
57
Electrics
58
Condition Monitoring Unit
58
Frequency Converter
59
Push Button Controller
60
Radio Receiver
60
Contactors
61
Commissioning
62
After General Overhaul
63
Parameter Modification with the Condition Monitoring Unit
63
GO Settings Menu (Menu 7)
63
Design Values Menu (Menu 6)
63
New Runtime SWP (Menu 2)
64
Appendix, Usage and Safety Assessment
65
Appendix, Inspection and Service Report
67

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Verlinde EUROBLOC VT4 Instructions Manual (69 pages)

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