Verlinde EUROBLOC VT Service Manual

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EUROBLOC

SERVICE MANUAL FOR HOIST

English SUPDOC_SM_Q11-0.ORD 24.6.2015

- - - -

003014

06.2015

This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that

06/2015

may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

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Summary of Contents for Verlinde EUROBLOC VT

Page 1 003014 06.2015 This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 2: Table Of Contents
7.1.7 Hoisting brake ........................... 89 This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 3 Disposal of Waste Material ...................... 211 APPENDIX: TIGHTENING TORQUES ..................212 This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 4: Update History
03.06.2015 TUISKSA This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 5: General Introduction
Shall Indicates that a rule is mandatory and must be followed. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 6: Questions And Comments
Maintenance work shall be carried out only by authorized service personnel or an experienced service technician authorized by the product’s manufacturer. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 7: Terminology
The product also fulfils the requirements of the following standards (if applicable): CSA, UL, RoHS, OSHA, CCC. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 8: Safety First
If necessary, contact your supplier or service organization for assistance with designing your fall protection program. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 9: Fire Safety
A raised empty hook will fall to the ground if the hoisting brake is opened. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 10 Ensure that safety devices (overload protectors, limit switches, etc.) work properly so that they provide protection against human error. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 11: Lockout - Tagout Procedure
Safety and operational considerations regarding other products on the same runway or on adjacent runways. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 12: Identification
Note: For further information about the product, operational training or servicing, please contact the manufacturer or manufacturer’s representative. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 13: Hoist Series
• Several machinery sizes. Several motor and gear size variants and combinations. A Traveling machinery This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 14: Hoist Identification Data
Control voltage Control circuit voltage This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 15 Note: The example data in the above figure is shown for illustration purposes only and does not match the data on your product. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 16: Verlinde Code Example (Verlinde: Vt, Factory: Q)
Without electric With connection and cubicle This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 17: Motor Identification Data
Bar code which includes, for example, the product’s serial number and ID in an optically readable form This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 18 Note: The example data in the above figure is shown for illustration purposes only and does not match the data on your product. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 19: General About Maintenance
Carry out all inspections including daily inspection and periodic inspections according to maintenance program. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 20: Periodic Inspections And Actions
Update Owner’s and Operators instructions if needed. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 21 21/212 Note: Product used under harsh conditions may require shorter service intervals. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 22: Approaching Theoretical Calculated Lifetime
General Overhaul service. The following figure summarizes the conditions based on which General Overhaul can be performed. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 23 GO2 = Second General Overhaul T = Time This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 24: Maintenance Program
Note: Intervals on the following table are SWP% periods or a stated number of calendar months. For ensuring the usability of the hoist, the servicing intervals can be shortened. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 25 When installed, check the operation of the stop limit of a trolley. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 26 • Check rail fastenings randomly for possible loose connections • Check the rail for any signs of wear. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 27 Check wheels for possible flange wear. Lubricate the bridge wheels. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 28 • Check that the electrical components and their fastenings are secure. • Check that all the electrical protection guards are in place. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 29 If the bolts are loose, tighten them to the proper torque. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 30 • Inspect the open transmission visually for wear • Lubricate the open transmission. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 31 Replace the worn parts. Lubricate the rope guide and the rope guide guiding rod. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 32 Test by hand that the safety latch is not damaged and the spring keeps it closed. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 33 Drive all movements. Test all functions. Change buttons/joystick or the whole pendant if needed. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 34 Test the proper operation of the hook operated hoisting limit switch. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 35: Lubrication
Store used lubricant in containers indicated for the purpose and dispose by a licensed company. Keep grease nipples clean. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 36: Lubrication Charts (Low Headroom Trolley)
Component Intervals This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 37: Lubrication Charts (Normal Headroom Trolley)
Travelling transmission Annual This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 38: Lubrication Charts (Double Girder Trolley)
Travelling transmission Annual This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 39: Lubrication Charts (Fixed Hoist)
Hook thrust/slide bearings Annual if not life time lubricated This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 40: Lubrication Charts (Machinery Hoist)
Alternative Mobilith SHC 007 This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 41 Alternative ORAPI Nanolubricant This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 42 Alternative Castrol S This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 43 Castrol S *) *) Synthetic This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 44: Lubricant Volumes, Hoisting Gears
35.2 fl.oz (Imperial) Note: If you are unsure of the gear type, refer to the hoist’s certificate. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 45: Maintenance Instructions
CAUTION cover. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 46 (A,B,C,D) and remove the hoisting machinery (3) from the drum end plate using the lifting device. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 47 This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 48 Note: When hoisting motor is placed check the installation by checking the hoisting motor and gear joint. The faces of joint must be completely attached to each other. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 49 If you find any rust or other visible marks of wear in the coupling, you must replace the coupling with new one. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 50 This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 51 Install the two dowel pins (10) top and bottom corners of the connecting plate. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 52 This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 53: Rope Drum
5.Cover and inspection hole 6.Rim gear This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 54 Visual. edges that cannot be filed down, or is otherwise damaged. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 55 **) In some hoist models 6.2 (old default rope) or 6.5 (heavy-duty rope) or 6.7 (rotation resistant rope). This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 56: Rope Clamps
3. Rope clamps 4. Friction wraps (at least two full wraps) This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 57 Switch on power to the hoist and raise the hook off the ground. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 58: Rope Guide
Remove the rope guide (5) from the intermediate shaft (3) and remove first halves of sleeves (4). This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 59 3. Pressure roller 4. Connector rod for end flanges of hoisting machinery (drum flange connector rod) This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 60 Then install and tighten the nut and screw. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 61 (2), and roller axle (3). This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 62 Test the rope guide for smooth operation by running the hoist both directions. Install the machinery covers. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 63 Reassembly This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 64 Remove the machinery covers. touches the rope. Roller (1) must rotate lightly with finger tips. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 65 9. Rope guide, front half 10. Rope guide, rear half This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 66 Remove the rear half of the rope guide (10) and then the front half of the rope guide (9). This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 67 (5) between the rope guide halves until proper tightness is achieved. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 68 7.1.4.6 Construction of rope guide for hoist frame size: VT4, VT5 (On models before 12.2006) Note: It is recommended to change the rope guide into a newer model. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 69 Remove the machinery covers. and “U” shaped rod (1) from the sockets in the frame halves. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 70 This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 71 This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 72 (6) in turns until the guides no longer rotate around the drum by gravity. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 73 Remove the screws (10) and washers to remove the lower pressure roller assembly and the shaft (11). This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 74 Tighten the screw. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 75 7.1.4.8 Construction of rope pressure roller for hoist frame size VT4, VT5(On models before 2011) This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 76 Unscrew the nut to remove the bearings (10), the sleeves (11), and the washers from the bolt. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 77 (t) between the torque arm and the frame is max. 2 and lock them into position with the bolts, nuts, and washers. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 78 L = 47…49 mm X = 1 mm This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 79 Test-drive the hoist and readjust if necessary. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 80: Hoisting Gearbox
8. Inspection hole for gear rim Hoisting gearbox for hoist frame size: VT4, VT5. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 81 This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 82 This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 83 This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 84 Assembly See Chapter “Hoisting machinery” for details. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 85: Hoisting Motor
Clean the cooling-ribs surface when needed. Check for any excessive noise, vibration and/or heat. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 86 (E) and uninstall the encoder cable (D) from the box. encoder from the motor/extension shaft. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 87 CAUTION recommended distance is 20 cm. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 88 1.5 Nm. Use also a thread-locking compound (soft or medium, which enables also reopening) to secure the tightening. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 89: Hoisting Brake
IP54/DIN40050. The hoisting brake is an electromagnetic safety brake that is closed by spring force. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 90 This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 91 Note: Place your fingers behind the fan and carefully pull the fan off the shaft. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 92 ON the power supply to the hoist. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 93 22 / 16.2 8.0 / 5.9 This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 94: Second Brake, Frame Size: Vts, Vt1, Vt2, Vt3
The second brake is attached to the primary shaft of the hoisting gear (2), whereas the hoisting motor (3) with the main brake is attached to the other end of the shaft. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 95 (6). prevent it from rotating. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 96 RSM-H or RSM). These brake discs must not be mixed. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 97: Drum Brake
7 Axle 8 Solenoid This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 98 (7) from the outer side of the end plate. stack of detent arm (4) and washers (21). This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 99 (20) on the axle (7). Guide the axle (7) through detent arm (4). This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 100 (13). This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 101 This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 102 This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 103 6. Limit switch 7. Rope drum This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 104 Remove the detent arm (3) and the sleeve bearings (15) inside it. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 105 Fix the support bars and install the end plate to the drum. disc springs (12). This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 106 (3) with a bolt. plates with screws and lock nut (18)/(21). Tighten lightly. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 107 = 1…2 mm. Adjustment This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 108 This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 109 (2) positioning marks are correct according to steps 3, 4 and 5. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 110 The up direction should continue to operate. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 111 • Change the coupling (4) between the motor and gear. • Change the motor fixing bolts (5). This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 112 • Replace if deformations, cracks, broken welding seams, and so on, are found around the hoisting unit fixing places. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 113 • The edge should not be deformed out of shape. • No deformation, cracks, and so on, should be on the shaft This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 114: Manual Brake Release For Hoisting Motor
This requires two persons to carry out the action. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 115 WARNING speed. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 116: Manual Crank
This requires two persons to carry out the action. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 117 Note: In hoists with frame size VT3 and drum length equal or more than 1250 mm, the brake is installed in the end of gearbox. Fork lever and crank should be assembled here. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 118 Do not let go of the crank before the brake is closed. WARNING This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 119 Do not use a plug-connection. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 120: Hoisting Limit Switch
Remove the fixing screws (3). Extract the limit switch (1). This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 121 Loosen the fixing screws (3). Move limit switch (1) along the tie rod (4) until the limit roller lever switch is just activated. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 122 “Adjustment” for correcting the limit. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 123 All: indicates that it is applicable for both models. Note that the new limit switch is always a white hoist limit switch. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 124 2. NO contact 3. Common contact This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 125 5. Locking screw for adjustment mechanism Notice the right direction of adjusting screw rotation. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 126 All: Test the operation. The downward motion must stop at the described distance. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 127 Black model: Tighten the locking screw (5) All: Close the connection box cover. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 128 Test the operation. The upward motion must stop at the described distance. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 129: Hook Operated Limit Switch
3.Limit switch lever 4.Hook This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 130 4.Hook (A)Switch reset This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 131 1. Limit switch 2. Limit switch reset This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 132 3. Limit switch 4. Limit switch slide This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 133 (9) base plate (10). This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 134 45 Nm. Make sure that trigger slides freely on the limit switch support. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 135 H = 5 mm This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 136: Rope Reeving System
7.2.1 Standard reevings (one rope from drum) Note: a one-rope reeving has a tendency to rotate. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 137 6. Support frame 7. Support frame shaft This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 138 6. Support frame 7. Support frame shaft This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 139 6. Support frame 7. Support frame shaft This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 140: True Vertical Reevings (Two Ropes From Drum)
Note: It is important that the rope anchorage is correctly mounted in the overload device. See the picture for correct direction details of rope anchorage. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 141 5. Return sheaves 6. Return sheave shaft (angled) This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 142 Note: Hook block sheaves are angled. It is important that hook block is assembled correctly. See the picture for correct direction details of hook block. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 143: Machinery Reevings
Left Right This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 144 Left Right This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 145: Rope Sheave Maintenance
Wear inspection of sheaves Example wear types. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 146: Sheave Support And Rope Anchorage Support
Note: Replace locking washer (OW) or locking plate (OL) with the shaped locking plate (NL) if possible. Or replace locking washer (W) with the locking plate (L) if possible. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 147: Wire Rope
(left- handed) or clockwise (right-handed). This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 148 “Rope anchorage, Assembly” for details and remove the rope from the anchorage. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 149 Fasten the rope end to the rope drum with the rope clamps (3). Right hand lay to left-hand groove. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 150 Note: Regular rope inspection and maintenance must be carried out according to the guideline instructions provided by the manufacturer and according to international standard ISO 4309:2009. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 151 Duty class M5, M6 6.2 – 6.5 This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 152 5% more than the nominal diameter. Discard criteria: Basket (birdcage) deformation This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 153 Kinked ropes shall be discarded immediately. CAUTION This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 154 (2 x d) over a section of rope whose length is equal to ten times the rope diameter. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 155: Hook-Block
3b: Shaft set (For frame size: C) 4. Rope sheave This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 156 Remove the cover plate (6), locking rings (5) and extract the hook (1) from the thrust bearing (4). This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 157 (6), sheave cover plates (5) and rope sheave bearing set (7). This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 158 Note: If the lower limit switch has been adjusted, readjust to the correct position. 7.2.7.2 Hook block for hoist frame size: VT1,VT2. Reeving: 04, A4. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 159 10. Rope sheave 11. Sleeve This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 160 (5) from the shaft (9). Remove the bearing set (2) to extract the hook (1). This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 161 Switch ON the power supply to the crane. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 162 Note: The actual hook block outlook may vary, depending on the size! Depending on the number of rope falls, there are extra sheaves, side plates and sheave covers. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 163 Remove the locking ring/nut (4) and extract the hook (1) from thrust bearing (3). This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 164 This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 165 9. Bearing set 10. Rope sheaves This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 166 Remove the locking set (2) and separate the hook (1) and thrust bearing (4) from the cross bar (3). This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 167 Carefully guide the rope with a gloved hand until the hook block hangs free from the working platform. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 168 Latch trigger can be installed both on a single hook and on a Ramshorn hook. The latch trigger can also be installed as a retrofit on earlier delivered standard hooks at customer sites. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 169 (counter-clockwise), the play increases. Adjust the screw with a hex key. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 170 Disassembly Disassemble the whole hook latch from the hook forging: This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 171 The following table lists the allowed variation in the hook opening. If the opening is bigger than stated in the table, the hook is no longer acceptable, and it must be replaced. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 172: Overload Protection
4. Mechanical limit switch 5. Adjustment screw for mechanical limit switch This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 173 (4). the plate springs are to be replaced. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 174 3. Load sensor 4. Safety limit switch This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 175 (6). the hoist. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 176 The test can only be conducted in carefully prepared and properly supervised conditions. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 177: Rope Anchorage
Switch OFF the power supply to the hoist. off the drum with a gloved hand. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 178 Tap the wedge (3) out of the rope anchorage (2) and remove the rope (1). This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 179 Note: It is important that the rope anchorage is correctly mounted in the overload device. See the following table for details: This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 180 (3-4)x D 130 (160 if rope end is taped) This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 181: Trolley
Single-girder trolleys are commonly used in applications where lighter load handling is required. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 182 • Replace worn out fasteners. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 183 Note: If the trolley is reassembled, the track width of the trolley must be properly adjusted. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 184: Trolley Buffers
If buffers are worn or broken, investigate why buffers are used. Buffers are not operational limits. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 185: Traveling Machinery
5. Junction box fixing screws 6. Motor fixing screws This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 186 5. Junction box fixing screws 6. Motor fixing screws This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 187 Note: If the factory-installed grease is topped up with a different lubricant, ensure that the lubricant is compatible. Refer to the section “Lubricants” for further instructions. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 188: Traveling Motor
12. Brake disc (DC brake) 13. Friction disc (DC brake) This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 189 Install the machinery covers and switch ON the power supply to the hoist. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 190 Remove the fan cover (1). Unscrew the fixing screws (3) for the motor and detach the motor from the gearbox. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 191: Traveling Brake
Remove the power supply plug (8) for the traveling machinery. danger of live voltage. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 192 If the brake disc thickness is less than 5.0 mm, it must be replaced with a new brake disc. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 193 Unscrew the brake fixing screws (3) to remove the brake, brake disc (4), and the friction disc (5). This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 194 CAUTION replace it with new friction disc (3 mm). This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 195 (4). brake (3) and fix with the screws. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 196 7.6 mm 9 Nm / 6. lbf.ft This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 197: Trolley Wheels
Idle wheels Driving wheels This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 198 (see section “8. Installation”) and place on a suitable platform to disassemble the trolley wheels. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 199 Readjust if possible or change the parts if necessary. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 200 Note: If the trolley is reassembled, the track width of the trolley must be properly adjusted. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 201 This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 202 This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 203 D2 [mm] F [mm] This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 204: Electrics
Run the hoist to the correct parking position. Stop all hoist motions. When all hoist motions have ceased, press the emergency stop push-button. The push-button locks. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 205: Condition Monitoring Unit
2. Indicator LEDs 3. Programming buttons This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 206: Frequency Converters
2. Signal LEDs / Display 3. Parameter switches This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 207 8.Digital input terminals 9.Braking resistor This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 208 Check the operation and cleanliness of the cooling fan. Check error codes if any. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 209: Cubicles And Wiring
Parameter 2-9=739k0 The new value of parameter 6-19 = Max(2-7,2-8,2-9)+640k0 =739k0+640k0=1M379. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 210: Dismantling
After the product has been dismantled, the owner or person responsible for the dismantling can return the working area back to normal use. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 211: Disposal Of Waste Material
Packing materials, like plastics, wood and cardboard, should be reused or recycled as material or to energy. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 212: Appendix: Tightening Torques
Note: It is recommended that self-locking nuts (Nyloc nut) are always replaced when removed. Self locking nuts can be reused no more than 5 times. This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that 06/2015 may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

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