Verlinde STAGEMAKER MASTER SM5 Series Manual
  1. Manuals
  2. Brands
  3. Verlinde Manuals
  4. Chain Hoists
  5. STAGEMAKER MASTER SM5 Series
  6. Manual

Verlinde STAGEMAKER MASTER SM5 Series Manual

Hide thumbs Also See for STAGEMAKER MASTER SM5 Series:
Table of Contents

Advertisement

Quick Links

STAGEMAKER®
-
MASTER SM5
English
-
-
-
18.9.2008
2, Bld de l'Industrie – B.P. 20059 – 28501 Vernouillet cedex – France
Téléphone: (33) 02 37 38 95 95 – Fax: (33) 02 37 38 95 99
Web site :
www.stagemaker.com
E-mail:
contact@stagemaker.com
11/2008
VERLINDE reserves the right to alter or amend the above information without notice.

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the STAGEMAKER MASTER SM5 Series and is the answer not in the manual?

Questions and answers

Related Manuals for Verlinde STAGEMAKER MASTER SM5 Series

Summary of Contents for Verlinde STAGEMAKER MASTER SM5 Series

  • Page 1 2, Bld de l’Industrie – B.P. 20059 – 28501 Vernouillet cedex – France Téléphone: (33) 02 37 38 95 95 – Fax: (33) 02 37 38 95 99 Web site : www.stagemaker.com E-mail: contact@stagemaker.com 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 2: Table Of Contents

    Installation of hoist (1 phase)..................... 31 Electricity..........................32 9.1.1 Electrical connection ......................32 9.1.2 Connection : ........................32 Maintenance – Replacement of hoist ..................34 10.1 Maintenance table ....................... 34 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
  • Page 3 16.2 Mechanism / brake (3 phases) .................... 57 16.3 Double Brake Mechanism ....................58 16.4 Mechanism / brake (Stepless) ..................... 59 16.5 Lifting assembly ........................60 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
  • Page 4 Gear limit switch (OPTION) ....................71 16.13 Adjust limit switch (Stepless) ....................72 16.14 Mechanism / brake (1 phase) ....................73 16.15 Electric box (1 phase DVC) ....................74 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 5: Safety Instructions

    Always lift the load from the floor. Never add load to a lifted hook. Never swing the load intentionally. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 6: Instructions For Proper Operation And Maintenance

    Do not use the hoist with a power supply that is different to the one recommended (under-voltage or over-voltage, absence of phase...). 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
  • Page 7 The machines should be carefully checked before such an operation. Notify the necessary people after a dangerous operation or if the hoist seems problematic (abnormal noise, abnormal behaviour...). 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 8: Guarantee

    The guarantee does not apply for expendable parts defined by the manufacturer : • Lifting chain • Chain guide • Rubber buffer • Sprockets • Chain bucket • Hooks • Friction and brake discs • Control box cable 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 9: Acceptance Of The Material

    Visually inspect the packaging to ensure that it is intact. If not, notify it as required. Check that the hoist corresponds to your order. For transport reasons the chain bucket is delivered disassembled. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 10: Description - Tecnical Charactéristics

    ATTENTION ! In case of hoist 250 kg 1 fall or 500 kg 2 falls, the slipping clutch is factory adjusted at a value of 250% of the hoist nominal load. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 11: Main Sub-Assembly

    (refer to the table above). The length of its useful service life depends on the demands placed on it, the average operating time, the number of start-ups and its maintenance. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 12: Operation Of The Hoist

    The position of the slipping clutch allows, should it slip, the load to be held in all cases by releasing the control box button. 6.4 Hoist dimensions and weight Refer to dimensional drawings 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 13: Attachment Of The Hoist

    -20°C to +40°C Protection class : IP55 as standard Side pulling angle : 3 degrees maximum Impact on the environment : Sound level : 70 decibels 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 14: Main Sub-Assembly (Double Brake)

    (refer to the table above). The length of its useful service life depends on the demands placed on it, the average operating time, the number of start-ups and its maintenance. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 15: Operation Of The Hoist

    Technical advantage The position of the slipping clutch allows, should it slip, the load to be held in all cases by releasing the control box button. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 16: Hoist Dimensions And Weight

    -20°C to +40°C Protection class : IP55 as standard Side pulling angle : 3 degrees maximum Impact on the environment : Sound level : 70 decibels 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 17: Printed Circuit Board (2 Lifting Speeds With Emergency Stop)

    Fuse (2) See electric drawings electric trolley supply Emergency stop contactor electric trolley supply Lifting contactor Lowering contactor Reversal contactor T100 Control transformer 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 18: Electric Board (Direct Voltage Control Acf)

    Star connection 400 Vac Brake 1 Triangle connection 230 Vac Brake 2 Delay Motor Phases (1) Connection to be done 2 Hoisting speed Brake 1 Brake 2 (Option) Delay 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 19: Printed Circuit Board (1 Lifting Speed - 1 Phase Dvc)

    Wire 1 and 2 for brake rectifier motor power supply ELEMENTS Brake rectifier Main capacitor Auxilary capacitor Emergency stop contactor Unloading resistor of C10 Unloading resistor of C11 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 20: Main Sub-Assembly

    (refer to the table above). The length of its useful service life depends on the demands placed on it, the average operating time, the number of start-ups and its maintenance. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 21: Operation Of The Hoist

    The position of the slipping clutch allows, should it slip, the load to be held in all cases by releasing the control box button. 6.17 Hoist dimensions and weight Refer to dimensional drawings 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 22: Attachment Of The Hoist

    -10°C to +40°C Protection class : IP55 as standard Side pulling angle : 3 degrees maximum Impact on the environment : Sound level : 70 decibels 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 23: Description Of Gear Limit Switch

    If your hoist is fitted with a chain bucket, you can adjust the upper limit switch so that the load does not touch the bucket. (1) When lever is down, the hoist can move. When lever is up, the hoist is stopped. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 24: Description Of The Gear Limit Switch (Stepless)

    8- Put back the cap. Note : Due to the deceleration ramp of the stepless speed control, the stopping position in high or low speed may vary. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 25: Installation Of Hoist (3 Phases)

    Before any operation on the electric box, check that the hoist supply is disconnected. An isolator switch should be installed at a maximum of 6 meters from the hoist. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 26: Electrical Connection

    The electrical configuration can be different according to the specifications of the hoist. See electrical drawing Do not change the travel direction labels in the control box or in the hoist internal wiring. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 27: Installation Of Hoist - Stepless (3 Phases)

    Before any operation on the electric box, check that the hoist supply is disconnected. An isolator switch should be installed at a maximum of 6 meters from the hoist. 8.1.1 Electrical connection 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 28: Connection

    The electrical configuration can be different according to the specifications of the hoist. See electrical drawing Do not change the travel direction labels in the control box or in the hoist internal wiring. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 29: Lifting Assembly

    Position the two halves of the stop around the chain.(1) • Insert the screw and put the nut.(3)(2) Make sure that the stop is correctly fitted. The locking tube should be turned towards the hoist. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 30: Chain Bucket

    STAGEMAKER® Chain bucket 8.2.2 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 31: Installation Of Hoist (1 Phase)

    Carry out dynamic tests with +10% of the nominal load and static tests with +25% of the nominal load on your installation equipped with our hoist. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 32: Electricity

    Minimum cable sections : Power supply : 1,50 mm² Control box/hoist : 1,00 mm² Fuses (low voltage) : See electric power supply (customer supply) : Drawing 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
  • Page 33 The electrical configuration can be different according to the specifications of the hoist. See electrical drawing Do not change the travel direction labels in the control box or in the hoist internal wiring. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 34: Maintenance - Replacement Of Hoist

    DEA : Paragon EP 2 - 20°C à + 130°C Fuchs : Renolit Duraplex EP 2 Gears Mobil : MOBILITH SHC 460 7,5 cl Oil the chain regularly 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 35: Brake/Slipping Clutch Assembly

    Do no touch the moving components. Before pressing the "lift" button on the control box, check that there is nothing in contact with the adjusting nut (key, for example). 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 36: Adjustment Of The Brake

    FRICTION MATERIAL MEASURE BRAKE ASSEMBLY 10.5 Chain 10.5.1 Removal of the chain 1-fall chain : • Remove the load from the hook. • Disassemble the hook block. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 37: Replacement Of The Chain

    Insert the end of the chain into the hole of the chain anchor. • Insert the pin (6) into the hole of the chain anchor. • Insert the chain anchor and tighten the 4 screws (torque 20 Nm). 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 38: Measuring The Wear On The Chain

    If the maximum dimension (a2) on the lifting hook is greater than the initial dimension by more than 15% , the hook should be replaced. Class : a2, max. allowed : 23 mm 30 mm Top hook : 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 39: Spare Parts Replacement Table

    The hoist should no longer be used, unless agreement is obtained from the authorized agent or the manufacturer. Remove all greases and oils from the hoist before discarding it. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 40: Maintenance - Replacement Of Hoist (Inverter 250Kg)

    DEA : Paragon EP 2 - 20°C à + 130°C Fuchs : Renolit Duraplex EP 2 Shell : Transaxle Oil 75W-90 Gears 0,6 L Oil the chain regularly 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 41: Brake/Slipping Clutch Assembly

    Value = 625 in case of 1 fall and 1250 in case of 2 falls. To adjust the slipping clutch, it is recommended to use the chain force measuring device. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 42: Chain

    Insert the other side of the tool in the sprocket, chain bucket side. • Raise the chain at slow speed so that the tool and the chain come out the other side of the sprocket. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 43: Measuring The Wear On The Chain

    Put the hook into its housing. • Place the two pins inside the hook • Fit the screw and the locking plate without forgetting the safety washer. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 44: Measurement Of The Wear On The Suspension And Lifting Hooks

    Top hook : maximum allowed for the throat opening( dimension 32.5 mm ) : 37mm Please change your hook if the dimension is upper than 37 mm 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 45: Spare Parts Replacement Table

    The hoist should no longer be used, unless agreement is obtained from the authorized agent or the manufacturer. Remove all greases and oils from the hoist before discarding it. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 46: Maintenance - Replacement Of Hoist (Inverter)

    DEA : Paragon EP 2 - 20°C à + 130°C Fuchs : Renolit Duraplex EP 2 Shell : Transaxle Oil 75W-90 Gears 0,6 L Oil the chain regularly 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 47: Brake/Slipping Clutch Assembly

    In case of adjustment of 250 kg 1 fall or 500 kg 2 falls, the slipping clutch will be adjusted at 250 % of the nominal load. According to the chain force measuring device documentation : 625 for 1 fall and 1250 for 2 falls 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 48: Chain

    Insert the other side of the tool in the sprocket, chain bucket side. • Raise the chain at slow speed so that the tool and the chain come out the other side of the sprocket. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 49: Measuring The Wear On The Chain

    A repetitive stop and start at the same point of the chain will create a more important wear on the 2-3 links which are in the chain sprocket Never twist the lifting chains (turning around of the hook block) 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 50: Suspension Hook

    Chain bucket Qualified mechanic Customer Slack fall stop Qualified mechanic Customer Suspension hook Qualified mechanic Customer Hook block (1/1; 2/1) Qualified mechanic Customer Control box Qualified electrician 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 51: Screw Tightening Torques (Nm)

    The hoist should no longer be used, unless agreement is obtained from the authorized agent or the manufacturer. Remove all greases and oils from the hoist before discarding it. 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 52: Troubleshooting (3 Phases)

    • Idler sprocket is worn • Replace it • A supply phase is missing • Check the connection of the 3 phases 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 53: Troubleshooting (1 Phase)

    • Idler sprocket is worn • Replace it • A supply phase is missing • Check the connection of the 3 phases 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 54: Troubleshooting (Stepless)

    • Idler sprocket is worn • Replace it • A supply phase is missing • Check the connection of the 3 phases 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 55: Illustrated Catalogue

    Casing assembled with stator 400V/50Hz3PH.4P 52308706 Casing assembled with stator 230V/50Hz3PH.4P 52391643 Casing assembled with stator 400V/50HzBIM.4P 52308708 Casing assembled with stator 500V/50HzBIM.4P 52308709 Casing assembled with stator 230V/460V60HzBIM.2P 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
  • Page 56 52311221 Rotating hook base set 2217004 Rotating hook 2217005 Suspension hook (Standard SM5) 52308744 Caps set 2212017 Safety catch – steel plate type 52320470 Rotating handle 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 57: Mechanism / Brake (3 Phases)

    52305473 Gear wheel set 52308771 Gear assembly 52308772 Slipping clutch set 52305489 Brake 190V/400V 52305488 Brake 100V/230V 52305490 Brake 230V/500V-575V 52305461 Motor shaft 52305658 Pinion set 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 58: Double Brake Mechanism

    Brake disck set 52305483 Brake disk Ø 65 830934 Screw Brake 2211017 Limiter spring 550758 Washer 8030800 Tristop nut DIN 980 52305512 Double brake motor shaft 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 59: Mechanism / Brake (Stepless)

    Code Description 52338099 Rotor Assembly 52339702 Chain sprocket assembly 52305473 Gear wheel set 52339704 Gear assembly 52338100 pinion 52339705 Brake Slipping clutch set 52339706 Motor shaft 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 60: Lifting Assembly

    2212017 Safety latch - Steel plate type - 2 falls 2217004 2-fall lifting hook block - Standard type 2247015 2-fall lifting hook block - Self-locking type 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
  • Page 61 Chain bucket - 50m chain length capacity 2211050 Slack fall stop assembly 2213500 Load chain - Galvanized type 2213501 Load chain - Black type 2211045 Load chain mounting tool 9995008 Oil can 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 62: Lifting Assembly

    2212017 Safety latch - Steel plate type - 2 falls 2217004 2-fall lifting hook block - Standard type 2247015 2-fall lifting hook block - Self-locking type 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
  • Page 63 Chain bucket - 50m chain length capacity 2211050 Slack fall stop assembly 2213500 Load chain - Galvanized type 2213501 Load chain - Black type 2211045 Load chain mounting tool 9995008 Oil can 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 64: Lifting Assembly

    2212017 Safety latch - Steel plate type - 2 falls 2217004 2-fall lifting hook block - Standard type 2247015 2-fall lifting hook block - Self-locking type 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
  • Page 65 Chain bucket - 50m chain length capacity 2211050 Slack fall stop assembly 2213500 Load chain - Galvanized type 2213501 Load chain - Black type 2211045 Load chain mounting tool 9995008 Oil can 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 66: Lifting Assembly

    2212017 Safety latch - Steel plate type - 2 falls 2217004 2-fall lifting hook block - Standard type 2247015 2-fall lifting hook block - Self-locking type 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.
  • Page 67 Chain bucket - 50m chain length capacity 2211050 Slack fall stop assembly 2213500 Load chain - Galvanized type 2213501 Load chain - Black type 2211045 Load chain mounting tool 9995008 Oil can 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 68: Electric Box (3 Phases)

    Hour counter 48V60Hz 52305694 Hour counter 115vac60Hz 2219988 Set of 10 fuses 2249945 Push button station plug set 2249946 Trolley plug set 2249982 Power supply plug set 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 69: Electric Box (Stepless)

    Connection plug set for push-button box 2249946 Connection plug set for trolley 52340081 Gear thermal protection 52340092 Set of 10 fuses 48V 52340093 Set of 10 fuses 115V 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 70: Standard Limit Switch Up And Down

    Set of 3 springs 52305660 Set of chain guide and limit switches 52315431 Set of screw (5 + 6 + 7) 52315430 Complete limit switch 52337705 Slides 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 71: Gear Limit Switch (Option)

    Set of fixing screw for limit switch + spacer (pieces 3 + 4 + 5) 52314755 Set of Gea’ limit switch 40 m + shaft rep. 2 52315474 Complete set of gear limit switch 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 72: Adjust Limit Switch (Stepless)

    STAGEMAKER® 16.13 Adjust limit switch (Stepless) CODE Description 52337490 Set of Gea’ limit switch 40 m + shaft rep. 2 8010612 CHC screws M6x12 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 73: Mechanism / Brake (1 Phase)

    Rotor Assembly (hoist with 1PH) 52305659 Chain sprocket assembly 52305473 Gear wheel set 52308771 Gear assembly 52315403 Slipping clutch set 52305488 Brake 100V/230V 52305461 Motor shaft 52305658 Pinion set 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

  • Page 74: Electric Box (1 Phase Dvc)

    Rectifier 230V / 400v 52297342 Unloading resistor 2249947 Cable gland assembly 2249945 Push button station plug set 2249982 Power supply plug set 2219814 Closing plate assembly 11/2008 VERLINDE reserves the right to alter or amend the above information without notice.

This manual is also suitable for:

Stagemaker master sm5 254 m1Stagemaker master sm5 258 m1Stagemaker master sm5 504 m1Stagemaker master sm5 508 m1Stagemaker master sm5 1004 m1Stagemaker master sm5 1002 m1 ... Show all

Table of Contents