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Verlinde EUROCHAIN VX5 508 B2 Owner's Manual

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OWNER'S MANUAL
CHAIN HOIST VX5 508 B2
10000395700,10000395701
DOC0635696A / X843882en-US / A / 08 May 2022 / X141815/B
02911126990050 12417
This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non-public, confidential and proprietary trade secret that may not be
reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S. Copyright 2019 © Verlinde S.A.S. All
rights reserved.

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Summary of Contents for Verlinde EUROCHAIN VX5 508 B2

  • Page 1 02911126990050 12417 This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S. Copyright 2019 © Verlinde S.A.S. All...

  • Page 3: Table Of Contents

    3.2.1 Hoist duty class.................... 27 This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 3/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
  • Page 4 Responsibilities of the operator..............61 Movements....................... 62 This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 4/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
  • Page 5 7.7.2 General lubrication instructions..............113 This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 5/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
  • Page 6 9.3.2.1 Waste handling methods................120 This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 7: Introduction

    The following terms and definitions are used in these instructions: This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 7/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 8: Symbols Used In The Instructions

    Symbols used in the instructions Familiarize yourself with the following symbols that are used in these instructions. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 8/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 9: Available Technical Documents

    Never allow the product to be used to pull or drag a load sideways. Always lift the load clear of the ground before performing any traveling movements. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 9/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 10: Terms Of Warranty

    ("Third Party Products"). Modifying any seller product or incorporating any Third Party Product into any seller product or service without the seller's approval invalidates This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 10/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 11: Standards And Directives

    28509 VERNOUILLET CEDEX FRANCE www.verlinde.fr This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 11/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 12: Safety And Environment

    This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 12/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
  • Page 13 Noise hazard symbols Noise hazard This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 13/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 14: Mandatory Action Symbols

    Only competent persons are allowed to carry out operation and other tasks. The responsibility of the owner is to: This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 14/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 15: Personal Protective Equipment

    Fall protection system has four components: This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 15/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 16: Incident Reporting

    (14°F) and +40°C (104°F). • Air quality meets the requirements of the EN standard 14611-1 1999. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 16/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 17: Prohibited Use

    Always contact the manufacturer to get advance written approval for any product change or modification. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 17/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 18: Safety Devices

    This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 18/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 19: Hoist

    Derailment catches prevent the trolley from coming off the runway rail due to obstacles on the bridge, for example. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 19/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 20: Protective Measures

    NOTE Only operate the product if you know the location of the main isolation switch. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 20/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 21: Lockout-Tagout-Tryout Procedure

    If more than one person locks out the same machine, use individual locks and approved multi-lock devices. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 21/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 22: Fire Safety

    LpA 70 dB or below operator station (during operation) This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 22/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 23: Personnel Requirements

    • Deliveries between each stage Figure 3. Product life cycle stages This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 23/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 24: Handling Waste Material

    Whenever possible, return the used rubber tires to the tire supplier for recycling. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 24/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 25: Product Description

    Lifting height Maximum height of the lifting motion This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 25/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 26: Data Plate For Csa Labeled Chain Hoist

    SCCR5k A 17 16 This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 26/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 27: Hoist

    This expected use is known as the duty class. A hoisting machinery which is used continuously and to lift heavy loads is clearly in a different duty This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 27/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
  • Page 28 (DWP) as necessary. Changes to hardware or servicing frequency may be required. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 28/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 29: Hoisting Function

    4. Sprocket wheel 8. Brake (single brake in the example) This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 29/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 30: Kinematic Chain For Electrical Chain Hoist

    This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 30/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 31: Hoist Key Parts

    It is important that the operator knows what the symbols mean to operate the equipment safely. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 31/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 32: Pendant Controller

    Figure 6. Examples of pendant controller types This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 32/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 33: Radio Controller

    The buttons have symbols that show the direction of the Direction controls movement. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 33/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 34: Hand Control On Hook (Option)

    Maximum lifting height Control cable length (pendant controller) This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 34/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 35: Options

    (3) on the left side of the upper screw (4). This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 35/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 36: Rotating Geared Limit Switch

    Rotating geared limit switch The rotating geared limit switch is available as a 2- or 4-step version. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 36/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 37: Rotating Geared Limit Switch Types

    The internal gear ratio of the geared limit switch must be designed according to the total stroke of the chain hoist. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 37/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 38: Rotating Geared Limit Switch Configurations

    They are activated mechanically when touched by the buffer of the hook. 4-step geared limit switch This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 38/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
  • Page 39 2) The switches X3A and X4A are electro-mechanical limit switches that are installed on the chain guide. They are activated mechanically when touched by the buffer of the hook. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 39/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 40: Installation

    15. If there is a need for welding to be done at the site, provide suitable fire extinguishers. Do not allow any of the product structure or components to be used for grounding. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 40/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 41: Installation Preparations

    Every lifting device must be clearly marked with the rated capacity and must be approved by authorities. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 41/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 42: Lifting Points On The Hoist

    1. Attach the chain bucket (1) to the hoist frame. Secure the connection with the bolt (2) and the locking clips (3). This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 42/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 43: Removing And Installing The Hoist Covers

    3. To access the motor side components, loosen the four screws that hold the motor side end cover in place and remove the end cover. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 43/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 44: Installation Steps

    This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 44/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 45: Supporting Structure

    3. Insert the pin through the suspension and the suspension bracket. Secure the fixation with the retaining clip. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 45/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 46: Electrical Connections

    This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 46/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
  • Page 47 3. Cut the cable to the selected length. Strip the wires. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 47/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
  • Page 48 5. Connect the wires to the plug. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 48/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 49: Connecting The Hoist To Power Supply

    This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 49/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 50: Adjusting The Rotating Geared Limit Switch

    If the desired function does not activate at the selected position, adjust the limit switches. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 50/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
  • Page 51 5. Identification number 3. Upper (UP) limit 2 This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 51/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 52: Adjusting The Lower Hook Position

    7. Turn on the power to the hoist. 8. Check the adjustment of the lower hook position by moving the hook. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 52/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
  • Page 53 OWNER’S MANUAL 9. Run the chain once through over the entire adjusted hook path. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 53/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 54: Commissioning

    Lubricate the chain carefully before the first run and thereafter at regular intervals. 3. Check the installation of the trolley (if equipped) This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 54/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 55: Before Lifting

    • Do not use a lifting device if its rated capacity is not displayed clearly. Only use lifting devices that are approved by the authorities. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 55/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 56: Testing The Hoist Without Load

    If the geared limit switch cannot be adjusted, replace it. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 56/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
  • Page 57 8. Check the trolley operation (if equipped) This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 57/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 58: Testing The Hoist With Test Load

    • Check that the hoisting brake operates correctly in both upward and downward directions. The braking distance is normal when it is two chain links or less. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 58/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
  • Page 59 • Check that the acceleration and braking motions operate smoothly. • Remove the paint coming loose from the runway of the trolley. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 59/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 60: After Commissioning

    NOTE All optional features must be tested before using the product. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 60/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 61: Operating Instructions

    Read and understand the contents of these instructions before operating, servicing, and maintaining the equipment. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 61/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 62: Movements

    Motor control methods Two-speed push button control This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 62/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
  • Page 63 This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 63/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 64: Checks Before Operating

    3. Perform visual checks Check the hoist visually to see that there are no oil leaks from the hoist or other equipment. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 64/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 65: Checking The Operation With The Emergency Stop Button Pressed Down

    2. Set up the controller This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 65/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 66: Starting The Equipment

    4. Energize the product by pressing the start push button (if equipped). The controller is ready for the operational checks. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 66/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 67: Moving The Trolley

    1. If the crane has an alarm horn, press the alarm horn push button to warn people nearby about the moving load. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 67/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
  • Page 68 If necessary, use inching to make fine trolley movements. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 68/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 69: Load Handling

    As long as the contents of the container cannot move around, the balance of the load stays the same. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 69/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
  • Page 70 The following list gives some examples on how shock loading can occur: • Change in the load balance can suddenly pull on the chain. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 70/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
  • Page 71 Never use the chains of the product as a sling to attach to the load. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 71/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
  • Page 72 • Weight of the load must be centered on the center line of the hook forging so that the load does not bend the hook shank. Do not try to lift anything with the tip of the hook. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 72/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
  • Page 73 • Do not drag the load along the ground. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 73/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
  • Page 74 Never touch the chains or slings during the lifting. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 74/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
  • Page 75 Press the push button UP gently to take up the slack from the chains or sling slowly before lifting the load from the ground. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 75/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
  • Page 76 Lowering the load This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 76/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
  • Page 77 If the hoist has an alarm horn, press the alarm horn push button to warn people nearby that a load is about to be moved. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 77/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
  • Page 78 Never try to use crane motions to remove the load from the hook. The safety latch on the hook should prevent the load from being detached of the hook unintentionally. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 78/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 79: Slipping Clutch Operation

    Always remove the product immediately from service, if it is in a dangerous condition. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 79/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 80: Maintenance Instructions

    Do not allow the product to be used if it is not in proper condition. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 80/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 81: Service Personnel

    The periodic inspection intervals that are stated here are general guidelines. Depending on the use of the product, the required inspection intervals can also be shorter than instructed here. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 81/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 82: Design Working Period (Dwp)

    The checks must be done by authorized service personnel, who can revise the This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 82/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 83: Design Working Period (Dwp) Calculation

    J = 180 [days], H = 5 [m], N = 20 [cycles/h], T = 12 [h], V = 5 [m/min] Step 2: Calculate the actual load spectrum factor for each inspection interval, K This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 83/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
  • Page 84 100% load for 10% of the time, 40% load for 30% of the time, and 20% load for 60% of the time: Step 3: Calculate the partial duration of service, S This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 84/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
  • Page 85 S = 215.468 + 210.26 + 214.272 = 640 Step 5: Calculate the DWP% and remaining service life This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 85/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
  • Page 86 For example, if you use: S = 640, Hoist duty group = M5 (2m) then the DWP% = 60%: This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 86/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 87: General Overhaul

    During the general overhaul the following parts must be replaced in addition to the checks and work specified in the inspection and maintenance schedule: This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 87/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 88: Daily Inspections

    The monthly inspection items include the same check-ups as the daily inspections (see chapter Checks before operating). The monthly inspections also include the following inspections: This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 88/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 89: Quarterly Inspections

    Check the operation of the slipping clutch. Use the ChainQ tool or see the instructions in chapter Adjusting the slipping clutch. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 89/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
  • Page 90 NOTE components are inspected. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 90/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 91: Log Book

    Figure 14. Suspension bracket wear measurement This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 91/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 92: Removing And Installing The Counterweight

    For more information, see chapter Removing and installing the hoist covers. 4. Locate the brake check hole in the brake assembly. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 92/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
  • Page 93 If the hoisting brake (1) operates normally, you do not need to check the wear on the back-up brake (2). This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 93/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 94: Replacing The Brake

    5. Unplug the brake cable from the control board. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 94/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
  • Page 95 8. Install the new brake on the shaft. Secure the fixation with the three screws. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 95/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 96: Adjusting The Slipping Clutch

    Always turn off the power to the hoist before starting to adjust the slipping clutch. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 96/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
  • Page 97 To lock the adjustment screw, turn the hexagonal key counter-clockwise. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 97/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
  • Page 98 9. Tighten the screws of the end cover to the correct tightening torque. For more information, see chapter Chain hoist tightening torques. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 98/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 99: Replacing The Control Voltage Fuse

    5. Place the new fuse gently to the holder. 6. Connect the chain hoist to the main power supply network. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 99/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 100: Maintaining The Chain Drive

    1. Examine the chain visually for nicks, gouges, weld splatter, or corrosion. Check the chain for distorted links and slackened chain. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 100/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
  • Page 101 [mm] = Nominal link thickness dimension. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 101/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
  • Page 102 NOTE chain links 2-3 in the chain sprocket. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 102/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 103: Lubrication Instructions For The Chain

    Applying the lubricant on the chain Figure 17. Correct lubrication points on the chain This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 103/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 104: Checking The Lubrication Of The Chain

    1. Check the proper and sufficient lubrication of the chain visually between the chain links. Figure 19. Well lubricated chain This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 104/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 105: Lubrication Intervals Of The Chain

    4000 3000 [cycles] This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 105/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S. Copyright 2019...

  • Page 106: Replacing The Chain (1-Fall Hoists)

    4.5 Pull the chain out. 5. Remove the chain from the chain hoist by driving the motor in the direction UP. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 106/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
  • Page 107 9. Place the chain into the chain bucket. Attach the chain bucket to the chain hoist. For more information, see chapter Fitting the chain bucket. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 107/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 108: Replacing The Chain (2-Fall Hoists)

    To remove the end stop, open the clutch and pull out the rubber buffer. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 108/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
  • Page 109 6. Remove the chain from the chain hoist by driving the motor in the direction UP. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 109/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
  • Page 110 This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 110/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 111: Maintaining The Hook

    (a2) when the hook is new. 1. Check that the hook surface is free of significant rust, weld splatter, deep nicks, and gouges. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 111/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 112: Checking The Limit Switch Actuator

    Checking the limit switch actuator 1. Check the rubber buffers This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 112/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 113: Lubrication

    Do not use the lubricant excessively. Excessive lubrication can damage the product and NOTE its components. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 113/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 114: Lubrication Points

    Klübersynth UH1 14-151 0.075 0.16 This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 114/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
  • Page 115 Exalub AL 46 As required This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 115/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
  • Page 116 1) Without MoS2. 2) DIN 51 502. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 116/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 117: Troubleshooting

    This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 117/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
  • Page 118 Valid only for the 3-phase hoist versions. Valid only for the 2-fall hoist versions. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 118/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 119: Transportation, Storage, And Dismantling

    If you need more detailed dismantling instructions, contact the manufacturer of the product. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 119/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

  • Page 120: Waste Handling Methods

    Rubber Recycle rubber according to local regulations. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 120/120 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

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