This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non-public, confidential and proprietary trade secret that may not be

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Summary of Contents for Verlinde STAGEMAKER SL5 504 M2 B D8+

Page 1 02910802420030 PROLIGHT & SOUND This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S. Copyright 2020 © Verlinde S.A.S. All...
Page 3: Table Of Contents
Kinematic chain for electrical chain hoist............30 Chain hoist....................... This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 4 6.4.1 Setting up the controller................This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 5 9.3.2 Dismantling the product................117 This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 6 TABLE OF CONTENTS This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S. Copyright 2020...
Page 7: Introduction
The following terms and definitions are used in these instructions: This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 8: Symbols Used In The Instructions
Symbols used in the instructions Familiarize yourself with the following symbols that are used in these instructions. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 9: Available Technical Documents
Never allow the product to be used to pull or drag a load sideways. Always lift the load clear of the ground before performing any traveling movements. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 10: Terms Of Warranty
Third Party Products. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 11: Identification Of The Product
Power of hoisting motor Power output of the hoisting motor This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 12: Standards And Directives
Contact the manufacturer’s local representative or Verlinde S.A. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 13 28509 VERNOUILLET CEDEX FRANCE www.verlinde.fr This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 14: Health, Safety And The Environment (Hse)
This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 15 Noise hazard symbols Noise hazard This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 16: Mandatory Action Symbols
This product may have the following usage classifications depending on the product configuration. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 17: Responsibilities Of The Owner
(PPE). Various types of PPE are available as listed below and must be selected according to the requirements of the working environment. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 18 • Selection of the proper fall protection system and equipment • Training on fall protection procedures and the proper use of fall protection systems This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 19: Incident Reporting
2.3.2 Prohibited use This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 20: Changes To The Product
No modification is permitted unless you first obtain the written approval of the manufacturer. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 21: Safety Devices
NOTE Only operate the equipment if you know the location of the emergency stop button. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 22: Main Isolation Switch
Avoid turning off the main isolation switch during load movement. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 23: Lockout-Tagout-Tryout Procedure
Release energy that may cause danger during the work in a safe way. After completing the work, remove all locks and tags. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 24: Fire Safety
• Hoisting machinery • Trolley, bridge, or other moving structures associated with the hoist. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 25: Personnel Requirements
• Dismantling and recycling of waste materials • Deliveries between each stage This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 26: Handling Waste Material
This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 27 Whenever possible, return the used rubber tires to the tire supplier for recycling. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 28: Product Description
(DWP) as necessary. Changes to hardware or servicing frequency may be required. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 29: Functional Description
7. Brake (single brake in the example) 4. Electrical panel 2 (configuration B) This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 30: Kinematic Chain For Electrical Chain Hoist
This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 31: Chain Hoist
When you replace the chain, it may be necessary to replace also the chain drive, either partly or completely. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 32: Controller
Use the manual brake release to lower the load manually in situations where the brake cannot be released normally. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 33: Rotating Geared Limit Switch
The rotating geared limit switch is available as a 2-step or 4-step version. The rotating geared limit switch option is available only for the chain hoist configuration B. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 34 The internal gear ratio of the geared limit switch must be designed according to the total stroke of the chain hoist. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 35 They are activated mechanically when touched by the buffer of the hook. 4-step geared limit switch This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 36 2) The switches X3A and X4A are electro-mechanical limit switches that are installed on the chain guide. They are activated mechanically when touched by the buffer of the hook. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 37: Installation
15. If there is a need for welding to be done at the site, provide suitable fire extinguishers. Do not allow any of the product structure or components to be used for grounding. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 38: Installation Preparations
Every lifting device must be clearly marked with the rated capacity and must be approved by authorities. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 39: Fitting The Chain Bucket
Fitting the chain bucket 1. Attach the chain bucket (1) to the connection part (2) with the screw-lock carabiners (3). This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 40: Removing And Installing The Hoist Covers
3. To access the components on the motor side, loosen the four screws of the end cover on the motor side. Remove the end cover. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 41: Installation Steps
The chain hoist must be suspended with an articulated arrangement. Inclined pull must be prevented from rigid suspension arrangements. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 42: Supporting Structure
3. Insert the pin through the suspension and the suspension bracket. Secure the fixation with the retaining clip. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 43: Electrical Connections
Figure 12. Cable gland positions of the chain hoist configuration A 1. Power supply This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 44: Connecting The Hoist To Power Supply
Replace the temporary power supply cable before connecting the chain hoist to the power supply. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 45 Install the end cover and secure the fixation with the four screws. Tighten the screws to the correct tightening torque. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 46: Adjusting The Rotating Geared Limit Switch
• Turn counterclockwise: Switching point is moved downwards. If the limit switches cannot be adjusted, replace the rotating geared limit switch. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 47 The set screw 1 is the upper limit 1 and the set screw 2 is the lower limit 1. The set screw 3 is the upper limit 2 and the set screw 4 is the lower limit 2. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 48: Adjusting The Lower Hook Position
8. Check the adjustment of the lower hook position by moving the hook. 9. Run the chain once through over the entire adjusted hook path. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 49: Commissioning
Lubricate the chain carefully before the first run and thereafter at regular intervals. 3. Check the bolted joints This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 50: Before Lifting
• Keep yourself and bystanders away from the danger zone during lifting. Never place a load over people. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 51: Testing The Hoist Without Load
6. Check the operating sound and movements This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 52: Testing The Hoist With Test Load
3. Check the brake operation This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 53: After Commissioning
NOTE All optional features must be tested before using the product. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 54: Operation
Read and understand the contents of these instructions before operating, servicing, and maintaining the equipment. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 55: Movements
Motor control methods Two-speed push button control This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 56 This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 57: Checks Before Operating
3. Perform visual checks Check the hoist visually to see that there are no oil leaks from the hoist or other equipment. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 58: Checking The Operation With The Emergency Stop Button Pressed Down
4. Check the noises This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 59: Starting The Equipment
This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 60 As long as the contents of the container cannot move around, the balance of the load stays the same. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 61 The following list gives some examples on how shock loading can occur: • Change in the load balance can suddenly pull on the chain. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 62 Never use the chains of the product as a sling to attach to the load. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 63 • Weight of the load must be centered on the center line of the hook forging so that the load does not bend the hook shank. Do not try to lift anything with the tip of the hook. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 64 • Do not drag the load along the ground. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 65 Never touch the chains or slings during the lifting. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 66 Press the push button UP gently to take up the slack from the chains or sling slowly before lifting the load from the ground. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 67 Lowering the load This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 68 If the hoist has an alarm horn, press the alarm horn push button to warn people nearby that a load is about to be moved. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 69 Never try to use crane motions to remove the load from the hook. The safety latch on the hook should prevent the load from being detached of the hook unintentionally. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 70: Slipping Clutch Operation
Always remove the product immediately from service, if it is in a dangerous condition. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 71: Maintenance
Do not allow the product to be used if it is not in proper condition. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 72: Service Personnel
DWP lasts typically for around ten years, when the equipment is used according to the designed usage. It is possible that different hoisting machineries that belong to the same crane have a This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 73 Step 1: Calculate the motor operating hours (running hours) for each inspection interval, This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 74 100% load for 10% of the time, 40% load for 30% of the time, and 20% load for 60% of the time: This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non-...
Page 75 S = 215.468 + 210.26 + 214.272 = 640 Step 5: Calculate the DWP% and remaining service life This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 76 For example, if you use: S = 640, Hoist duty group = M5 (2m) then the DWP% = 60%: This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 77: General Overhaul
During the general overhaul the following parts must be replaced in addition to the checks and work specified in the inspection and maintenance schedule: This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 78: Daily Inspections
The monthly inspection items include the same check-ups as the daily inspections (see chapter Checks before operating). The monthly inspections also include the following inspections: This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 79: Quarterly Inspections
Check the operation of the slipping clutch. Use the ChainQ tool or see the instructions in chapter Adjusting the slipping clutch. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 80: Log Book
The log book consists of the following items: This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 81: Maintaining The Hoist
RSN05-V 29.5 37.4 This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S. Copyright 2020...
Page 82: Checking The Brake Lining
6. Compare the measured brake wear value with the maximum allowed value for brake wear. You can find the maximum value for the brake wear in the brake data sticker on the brake. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 83: Replacing The Single Brake
2. Disconnect the chain hoist from the main power supply network. 3. Remove the end cover on the brake side. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 84 6. Remove the three screws that hold the brake in place. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 85 For more information, see chapter Removing and installing the hoist covers. 11. Tighten the screws of the end cover to the correct tightening torque. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 86: Replacing The Single Brake
6. Remove the end cover on the brake side. For more information, see chapter Removing and installing the hoist covers. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 87 9. Remove the three screws that hold the brake in place. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 88 Pull the brake cable carefully out on the motor side. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 89: Replacing The Double Brake
You can find the brake data in the sticker that is attached to the brake. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 90 This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 91 13. Turn on the power to the hoist. 14. Check that the brake works normally. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 92: Replacing The Double Brake
For more information, see chapter Removing and installing the hoist covers. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 93 9. Remove the three screws that hold the brake in place. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 94 NOTE bottom brake is the secondary brake. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 95 In the European countries, test the brake also with a static test load of 125% of the rated capacity. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 96: Adjusting The Slipping Clutch
NOTE adjustment screw can damage the springs of the slipping clutch. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 97 8. Tighten the screws of the end cover to the correct tightening torque. For more information, see chapter Tightening torques for the chain hoist. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 98: Replacing The Control Voltage Fuse
Removing the chain bucket 1. Open the screw-lock carabiners (3). This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 99: Inspecting The Chain Wear
1. Examine the chain visually for nicks, gouges, weld splatter, or corrosion. Check the chain for distorted links and slackened chain. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 100 [mm] = Nominal link thickness dimension. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 101 NOTE chain links 2-3 in the chain sprocket. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 102: Lubrication Instructions For The Chain
Applying the lubricant on the chain Figure 19. Correct lubrication points on the chain This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 103 1. Check the proper and sufficient lubrication of the chain visually between the chain links. Figure 21. Well lubricated chain This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 104 4000 3000 [cycles] This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S. Copyright 2020...
Page 105: Replacing The Chain
4.5 Pull out the chain. 5. Remove the chain from the chain hoist by driving the motor in the direction UP. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 106 7.6 Secure the fixation with the two screws (4). This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 107: Replacing The Chain
(depending on the configuration of the chain hoist). This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 108 6. Remove the chain from the chain hoist by driving the motor in the direction UP. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 109 This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 110: Maintaining The Hook
1. Check that the hook surface is free of significant rust, weld splatter, deep nicks, and gouges. 2. Inspect the hook for any damage from chemicals. Check for possible deformation or cracks. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 111: Checking The Limit Switch Activator
1. Check the rubber plate or magnetic limit switch activator (depending on the configuration of the chain hoist) This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 112: Lubrication
Do not use the lubricant excessively. Excessive lubrication can damage the product and NOTE its components. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 113: Lubrication Points
0.23 0.49 1.27 This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S. Copyright 2020...
Page 114 Mobilgear 600 XP 220 As required This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 115: Troubleshooting
Braking path: The distance that the load travels from the moment when the direction button on the controller is released until the load stops completely. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 116 Valid only for the 3-phase hoist versions. Valid only for the 2-fall hoist versions. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 117: Transportation, Storage, And Dismantling
If you need more detailed dismantling instructions, contact the manufacturer of the product. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Page 118 Rubber Recycle rubber according to local regulations. This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non- 6/2020 public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.

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Stagemaker 100618073

Verlinde STAGEMAKER SL5 504 M2 B D8+ Owner's Manual

1 Introduction

2 Health, Safety and the Environment (Hse)

3 Product Description

4 Installation

5 Commissioning

6 Operation

7 Maintenance

8 Troubleshooting

9 Transportation, Storage, and Dismantling

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