Danfoss VLT 5000 Series Instruction Manual
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Danfoss VLT 5000 Series Instruction Manual

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Summary of Contents for Danfoss VLT 5000 Series

  • Page 1 (217) 352-9330 | Click HERE Find the Danfoss VLT 5003 at our website:...
  • Page 2 Instruction Manual ® 5000...

  • Page 4: Table Of Contents

    Operation of the VLT Control panel (LCP) Control panel - display Control panel - LEDs Control panel - control keys Quick Setup Parameter selection Menu mode Manual initialization Programming Operation & Display MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 5 Mechanical brake control PID for process control PID for speed control Quick discharge Flying start Normal/high overload torque control,open loop Programming of Torque limit and stop Galvanic Isolation (PELV) Extreme Running Conditions MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 6 ® 5000 Series Peak voltage on motor Switching on the input Motor thermal protection Vibration and Shock Air Humidity Aggressive environments Efficiency Interference, Power factor Parameters Miscellaneous Index MG.51.C5.22 - VLT is a registered Danfoss trademark.

  • Page 7: Safety

    VLT 5000 Series Instruction Manual Software version: 3.9x This Instruction Manual can be used for all VLT 5000 Series adjustable frequency drives with software version 3.9x. The software version number can be seen from parameter 624. CE and C-tick labeling do not cover VLT 5001-5062, 525-600 V units.

  • Page 8: Safety Regulations

    (linking of DC intermediate cir- cuit) and external 24 V DC have been instal- led. Check that all voltage inputs have been disconnected and that the necessary time has passed before repair work is com- menced. MG.51.C5.22 - VLT is a registered Danfoss trademark.

  • Page 9: Technical Data

    160% for 1 min. Starting torque 180% for 0.5 sec. Acceleration torque 100% Overload torque, VLT 5001-5027, 200-240 V and VLT 5001-5552, 380-500 V, VLT 5001-5062, 525-600 V, and VLT 5042-5602, 525-690 V 160% MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 10 Terminal nos. 53, 54 Voltage level 0 - ±10 V DC (scalable) Input resistance, R 10 k No. of programmable analog current inputs Terminal no. Current range 0/4 - ±20 mA (scalable) MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 11 Reliable galvanic isolation: All digital and analog outputs are galvanically isolated from the supply voltage (PELV)*, as well as other inputs and outputs. * VLT 5001-5062, 525-600 V do not meet PELV. Control card, 24 V DC supply Terminal nos. 12, 13 Max. load (short-circuit protection) 200 mA MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 12 15 W - 50 W (50 W for start-up, 20 msec.) Min. pre-fuse 6 Amp Reliable galvanic isolation: Full galvanic isolation if the external 24 V DC supply is also of the PELV type. MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 13 Max. 45°C (24-hour average max. 40°C) Ambient temperature Chassis, NEMA 1(normal overload torque 110%) Max. 40°C (24-hour average max. 35°C) Ambient temperature NEMA 12 (high overload torque 160%) Max. 40°C (24-hour average max. 35°C) MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 14 EN 61000-6-2, EN 61000-4-2, EN 61000-4-3, EN 61000-4-4 EMC standards applied, Immunity EN 61000-4-5, EN 61000-4-6, VDE 0160/1990.12 VLT 5001-5062, 525 - 600 V do not comply with EMC or Low Voltage Directives. MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 15 ® 5000 Series VLT 5000 Series protection: • Electronic motor thermal protection against overload. • Temperature monitoring of heat-sink ensures that the drive cuts out if the temperature reaches 90°C for Chassis and Nema 1. For NEMA 12 cut-out temperature is 80°C. An overtemperature can only be reset when the temperature of the heat-sink has fallen below 60°C.

  • Page 16: Electrical Data

    IP54 IP54 IP54 IP54 IP54 IP54 1. For type of fuse see section Fuses. 2. American Wire Gauge. 3. Measured using 30 m screened motor cables at rated load and rated frequency. MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 17 4. Min. cable cross-section is the smallest cable cross-section allowed to be fitted on the terminals to comply with IP 20. Always comply with national and local regulations on min. cable cross-section. 5. Aluminum cables with cross-section above 0.054 in [35 mm ] must be connected by use of an AI-Cu connector. MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 18 4. Max. cable cross-section is the maximum possible cable cross-section allowed to be fitted on the terminals. Min. cable cross-section is the minimum allowed cross-section. Always comply with national and local regulations on min. cable cross-section. 5. Weight without shipping container. 6. Connection stud: M8 Brake: M6. MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 19 IP 54 IP 54 IP 54 1. For type of fuse see section Fuses. 2. American Wire Gauge. 3. Measured using 30 m screened motor cables at rated load and rated frequency. MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 20 IP 54 IP 54 IP 54 1. For type of fuse see section Fuses. 2. American Wire Gauge. 3. Measured using 30 m screened motor cables at rated load and rated frequency. MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 21 4. Min. cable cross-section is the smallest cable cross-section allowed to be fitted on the terminals to comply with IP 20. Always comply with national and local regulations on min. cable cross-section. MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 22 4. Min. cable cross-section is the smallest cable cross-section allowed to be fitted on the terminals to comply with IP 20. Always comply with national and local regulations on min. cable cross-section. 5. Aluminum cables with cross-section above 0.054 in [35 mm ] must be connected by use of an AI-Cu connector. MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 23 5. Aluminum cables with cross-section above 0.054 in [35 mm ] must be connected by use of an AI-Cu connector. used. 6. Brake and load sharing: 95 mm / AWG 3/0 MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 24 4. Max. cable cross-section is the maximum possible cable cross-section allowed to be fitted on the terminals. Always comply with national and local regulations on min. cable cross-section. 5. Weight without shipping container. 6. Connection bolt power supply and motor: M10; Brake and load sharing: M8 MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 25 4. Max. cable cross-section is the maximum possible cable cross-section allowed to be fitted on the terminals. Always comply with national and local regulations on min. cable cross-section. 5. Weight without shipping container. 6. Connection bolt power supply, motor and load sharing: M10 (compression lug), 2xM8 (box lug), M8 (brake) MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 26 Enclosure IP 20/Nema 1 1. For type of fuses, see section Fuses. 2. American Wire Gauge. 3. Measured using 100 ft [30 m] shielded motor cables at rated load and rated frequency. MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 27 Enclosure IP 20/Nema 1 1. For type of fuses, see section Fuses. 2. American Wire Gauge. 3. Measured using 100 ft [30 m] shielded motor cables at rated load and rated frequency. MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 28 4. Min. cable cross-section is the smallest cable cross-section allowed to be fitted on the terminals to comply with IP 20. Always comply with national and local regulations on min. cable cross-section. MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 29 4. Min. cable cross-section is the smallest cable cross-section allowed to be fitted on the terminals to comply with IP 20. Always comply with national and local regulations on min. cable cross-section. 5. Aluminum cables with cross-section above 0.054 in [35 mm ] must be connected by use of an AI-Cu connector. MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 30 4. Min. cable cross-section is the smallest cable cross-section allowed to be fitted on the terminals. Always comply with national and local regulations on min. cable cross-section. 5. Connection stud 1 x M8/2 x M8. MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 31 5. Connection stud 1 x M8/2 x M8. 6. If UL/cUL is to be complied with, AC Littelfuse type KLK, Danfoss ordering no. 176F1147 must be used. 7. If UL/cUL is to be complied with, DC Littelfuse type KLKD, Danfoss ordering no. 176F1192 must be used.
  • Page 32 4. Min. cable cross-section is the smallest cable cross-section allowed to be fitted on the terminals. Always comply with national and local regulations on min. cable cross-section. 5. Connection stud 1 x M8/2 x M8. MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 33 5. Connection stud 1 x M8/2 x M8. 6. If UL/cUL is to be complied with, AC Littelfuse type KLK, Danfoss ordering no. 176F1147 must be used. 7. If UL/cUL is to be complied with, DC Littelfuse type KLKD, Danfoss ordering no. 176F1192 must be used.
  • Page 34 4. Max. cable cross-section is the maximum possible cable cross-section allowed to be fitted on the terminals. Always comply with national and local regulations on min. cable cross-section. 5. Weight without shipping container. 6. Connection bolt power supply and motor: M10; Brake and load sharing: M8 MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 35 4. Max. cable cross-section is the maximum possible cable cross-section allowed to be fitted on the terminals. Always comply with national and local regulations on min. cable cross-section. 5. Weight without shipping container. 6. Connection bolt power supply and motor: M10; Brake and load sharing: M8 MG.51.C5.22 - VLT is a registered Danfoss trademark.

  • Page 36: Fuses

    No. SRPK800 A 300 5152 rating plug No. SRPK800 A 400 5202 rating plug No. SRPK800 A 400 5252 rating plug No. SRPK800 A 500 5302 rating plug No. SRPK800 A 600 MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 37 Not following the recommendation may result in unnecessary damage of the drive in case of malfunction. Fuses must be designed for protection in a circuit capable of supplying a maximum of 100000 A (symmetrical), 500/600 V maximum. MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 38 Mounting angle for flatpack resistor 200 W 175U0009 See Instruction MI.50.BX.YY for further information. Mounting frame for 1 resistor narrow (slim bookstyle) 175U0002 Mounting frame for 2 resistors narrow (slim bookstyle) 175U0004 MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 39 1. Order 2 pcs. Connect in parallel. 2. Resistors selected for 300 second cycle. 3. Rating fulfilled up to VLT 5452, the torque is reduced for VLT 5502 and VLT 5552. See Instruction MI.90.FX.YY for further information. MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 40 Mounting frame for 2 resistors narrow (slim bookstyle) 175U0004. Mounting frame for 2 resistors broad (wide bookstyle) 175U0003. See Instruction MI.50.BX.YY for further information. For 525-600 V and 525-690 V please contact Danfoss. MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 41 5150 21.77 5200 27.21 5250 1) No Danfoss part number. Resistors must be ordered from another See instruction MI.90.FX.YY for further information. vendor according to specifications. 2) Tolerance +/- 5% 3) 10% Duty Cycle, 120 second period 4) 40% Duty Cycle, 120 second period 5) 10% Duty Cycle, 300 second period MG.51.C5.22 - VLT...
  • Page 42 Please note that the matching of the typical Danfoss frequency converter and filter is pre-calculated based on 400 V and assuming typical motor load (4 or 2 pole motor): VLT 5000 series is based on a max. 160 % torque application.
  • Page 43 Please note that the matching of the typical Danfoss frequency converter and filter is pre-calculated based on 500 V and assuming typical motor load. VLT 5000 series is based on a 160 % torque application. The pre- calculated filter current may be varying from the input current ratings of VLT 5000 as stated in the respective operating instructions, as these numbers are based on different operating conditions.

  • Page 44: Dimensions

    5202 - 5352 525 - 690 V 1588 1535 5402 - 5602 525 - 690 V 2000 ab: Minimum space above enclosure' be: Minimum space below enclosure 1) With disconnect, add 44 mm. MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 45 ® 5000 Series Mechanical dimensions, cont. MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 46 ® 5000 Series Mechanical dimensions (cont.) Type H, IP 20, IP 54 Type I, IP 00 Type J, IP 00, IP 21, IP 54 MG.51.C5.22 - VLT is a registered Danfoss trademark.

  • Page 47: Installation

    Installation of VLT 5001-5602 All frequency converters must be installed in a way that ensures proper cooling. Cooling All Bookstyle and Compact units require a minimum space above and below the enclosure. MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 48 IP 54 filter mats must be changed when they are dirty. VLT 5042-5352, 525-690 V VLT 5352-5552, 380-500 V IP 00 above and below enclosure IP 21/IP 54 only above enclosure VLT 5402-5602, 525-690 V MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 49 Nema 1 / IP 54 The IP 00 unit is designed for installation in a cabinet (Nema12) must be fulfilled. when installed according to the instructions in the VLT MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 50 Using VLT 5006-5022, 525-600 V: wait at least 15 minutes. Once the protective cover has been removed, the ac- tual EMC-correct installation can start. See drawings in the section, EMC correct installation. MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 51 VLT 5001-5011 380-500 V Compact IP 54 Compact IP 20/Nema 1 VLT 5001-5006 200-240 V VLT 5008-5027 200-240 V VLT 5001-5011 380-500 V VLT 5016-5062 380-500 V VLT 5001-5011 525-600 V VLT 5016-5062 525-600 V MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 52 ® 5000 Series Compact IP 54 Compact IP 00/NEMA 1 (IP 20) VLT 5008-5027 200-240 V VLT 5032-5052 200-240 V VLT 5016-5062 380-500 V Compact IP 54 VLT 5032-5052 200-240 V MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 53 NOTE: The RFI switch has no function in the 525-690 V drives Compact IP 54 Compact IP 00 without disconnect and fuse VLT 5072-5102 380-500 V VLT 5122-5152 380-500 V, VLT 5042-5152 525-690 V MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 54 Compact IP 00 without disconnect and fuse VLT 5202-5302 380-500 V, VLT 5202-5352 525-690 V VLT 5352-5552 380-500 V, VLT 5402-5602 525-690 V Note: The RFI switch has no function in the 525-690 V drives MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 55 VLT 5352-5552 380-500 V, VLT 5402-5602, 525-690 V Note: The RFI switch has no function in the 525-690 V drives. Position of earth terminals, IP 00 Position of earth terminals, IP 21/ IP 54 MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 56 VLT 5001-5011 380-500 V VLT 5001-5011 525-600 V Compact IP 00/NEMA 1 Compact IP 54 VLT 5008-5027 200-240 V VLT 5008-5027 200-240 V VLT 5016-5102 380-500 V VLT 5016-5062 380-500 V VLT 5016-5062 525-600 V MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 57 ® 5000 Series Compact IP 00/NEMA 1 (IP20) Compact IP 54 VLT 5032-5052 200-240 V VLT 5032-5052 200-240 V Compact IP 54 VLT 5072-5102 380-500 V MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 58 VLT 5125-5250 380-500 V VLT 5125-5250 380-500 V VLT 5150-5250 550-600 V Compact IP 54 Compact IP 00/Nema 1 (IP 20) VLT 5125-5250 380-500 V VLT 5125-5250 380-500 V VLT 5150-5250 550-600 V MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 59 VLT 5300 - 5500 380 - 500 V Compact IP 00/Nema 1 (IP 20)/IP 54 with disconnector and mains fuses VLT 5300 - 5500 380 - 500 V MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 60 3) IP 54 with RFI - Line terminals 6 Nm, Screw: M6 - 5 mm Allen wrench 4) Load sharing and brake terminals: 9,5 Nm; Bolt M8 5) Brake terminals: 9,5 Nm; Bolt M8. MG.51.C5.22 - VLT is a registered Danfoss trademark.

  • Page 61: Electrical Installation - Mains Supply

    128 has been set for ETR Trip and parameter 105 has been programmed to NOTE the rated motor current (see motor nameplate). Open RFI switch is only allowed at factory set switching frequencies. MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 62 VLT 5027 - 5032 525 - 600 V Compact IP 20/NEMA 1 VLT 5001 - 5006 200 - 240 V VLT 5001 - 5011 380 - 500 V VLT 5001 - 5011 525 - 600 V MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 63 VLT 5001 - 5006 200 - 240 V Compact IP 54 VLT 5001 - 5011 380 - 500 V VLT 5016 - 5027 200 - 240 V VLT 5032 - 5062 380 - 500 V MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 64 ® 5000 Series Compact IP 54 VLT 5072 - 5102 380 - 500 V All enclosure types VLT 5122-5552 380 - 500 V MG.51.C5.22 - VLT is a registered Danfoss trademark.

  • Page 65: Installation Of Motor Cables

    Connection of motor All types of 3-phased asynchronous standard motors can be used with the VLT 5000 Series. Adjustable frequency drives are able to control several motors connected in parallel. If the motors are to have different rpm values, the motors must have different rated rpm values.

  • Page 66: Electrical Installation - Brake Cable

    (type PELV) on the control terminals of the ad- justable frequency drive. Electrical installation - load sharing (Only extended with type code EB, EX, DE, DX). Function 88, 89 Load sharing MG.51.C5.22 - VLT is a registered Danfoss trademark.

  • Page 67: Electrical Installation - Brake Resistor Temperature Switch

    380-500 V and VLT 5008-5027, 200-240 V AC. If the drive is supplied by the DC bus (loadsharing), the in- ternal fans are not supplied with AC power. In this case they must be supplied with an external AC supply. MG.51.C5.22 - VLT is a registered Danfoss trademark.

  • Page 68: Installation Of Control Cables

    RS 485 interface, serial communi- cation. Where the VLT frequency 68, 69 converter is connected to a bus, switches 2 and 3 (switches 1- 4) must be closed on the first and the MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 69 ® 5000 Series last VLT frequency converter. On the remaining VLT frequency con- verters, switches 2 and 3 must be open. The factory setting is closed (position “ON”). MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 70 55 and adjust minimum and maximum values in pa- 4-20 mA 2-10 V rameters 309, and 310 or 54 and 55 and adjust minimum and maximum values in parameters 312 and 313. MG.51.C5.22 - VLT is a registered Danfoss trademark.

  • Page 71: Connection Examples

    [29] [29] [29] [29] [29] 1) If this function is selected for terminal 29, the same function for terminal 17 will not be valid, even if it has been selected to be active. MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 72 Parameter 305 = Freeze reference [7]. Parameter 300 = Stop inverted [2] Pulse start using terminal 18. Parameter 302 = Pulse start [2] Jog by means of terminal 29. Parameter 305 = Jog [5] MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 73 Parameter 309 = Terminal 53, min. scaling Parameter 310 = Terminal 53, max. scaling Parameter 314 = Reference [1] Parameter 315 = Terminal 60, min. scaling Parameter 316 = Terminal 60, max. scaling MG.51.C5.22 - VLT is a registered Danfoss trademark.

  • Page 74: Operation Of The Vlt

    - LCP (Local Control Panel), which makes up a complete interface for operation and mon- itoring of the VLT 5000 Series. The control panel is detachable and can - as an alter- native - be installed up to 3 meters away from the adjustable frequency drive, e.g.

  • Page 75: Control Panel - Leds

    If the keys for local control have been se- lected as active, they will remain active both when the frequency has been set for Local Control and for Remote Control via parameter 002, although with the excep- MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 76 2 bles in line 1 bles in line 1 The table below gives the units linked to the variables in the first and second line of the display. MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 77 • Read-out state II: Parameter Setup The VLT 5000 Series can be used for practically all Switching between read-out states I and II is effected assignments, which is why the number of parameters by pressing the [DISPLAY / STATUS] key.

  • Page 78: Quick Setup

    The Menu mode is started by pressing the [MENU] changing the selected parameter, following which the key, which produces the following read-out on the dis- underlining in line 4 will flash on the display. play: MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 79 If the chosen parameter represents a numeric data [CHANGE DATA] key. Using the [+] and [-] keys the value, a digit is first selected by means of the [<>] keys. MG.51.C5.22 - VLT is a registered Danfoss trademark.

  • Page 80: Manual Initialization

    Release the keys • The adjustable frequency drive has now been programmed for the factory setting. This parameter initializes all except: 600-605 Operating data NOTE Settings for serial communication and fault logs are reset. MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 81 001 LANGUAGE ENGLISH ▲ ▲ DATA CHANGE MODE DATA CHANGE MODE QUICK MENU 1 OF 13 FREQUENCY 50.0 HZ 50.0 HZ 001 LANGUAGE 001 LANGUAGE ENGLISH ENGLISH Choice of data value 175ZA446.11 MG.51.C5.22 - VLT is a registered Danfoss trademark.

  • Page 82: Programming

    The set value is saved in the case of a voltage drop- out, see parameter 019. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 83 Copy to Setup all from # (COPY TO ALL) # = the Setup selected in parameter 005 = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 84 102-106 must be programmed after copying. Analog input 53 [V] (ANALOG INPUT 53 [V]) [17] = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 85 (without resonance dampening) multiplied by a factor (scaling) set in parameter 008. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 86 Shift between local and The reading can be switched off. remote control. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 87 This key is used when parameter 002 has been set for Remote control [0] or Local [1]. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 88 Warning readout line (WARNING READOUT) Value: Warning in line 1/2 Warning in line 3/4 = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 89 In programming mode (Menu or Quick menu) the warning will appear in line 1/2 to avoid disturbance of the programming. Description of choice: Select the readout line. MG.51.C5.22 - VLT is a registered Danfoss trademark.

  • Page 90: Load And Motor

    This is done without a feedback signal, since VLT 5000 ac- = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 91 18.5 kW (18.50 KW) [1850] 22 kW (22.00 KW) [2200] 30 kW (30.00 KW) [3000] = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 92 102-109 reference to the 87 Hz application. affects parameter 422. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 93 The rated motor speed n is used i.a. for calculating the optimal slip compensation. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 94 R and the stator tions are reset to 100%. reactance X = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 95 Too low setting may lead to a reduced torque on the motor shaft. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 96 Slip compensation is calculated automatically, i.e. on the basis of the rated motor speed n = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 97 Coasting in start delay time Value: (COAST/DELAY TIME) 5 - 50 ms 5 ms Start frequency/voltage clockwise. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 98 (0). The output voltage will corre- 0.0 - 10.0 Hz 0.0 Hz = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 99 Warning: 100% supply for too long may 0.0 (OFF) - 60.0 sec. 10.0 sec. damage the motor. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 100 The adjustable frequency drive is able to monitor the motor temperature in two different ways: = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 101 Minimum DC brake time (DC BRK MIN. TIME) Value: 0 - 10 sec. 0 sec. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 102 ® 5000 Series Function: If a minimum DC brake time is necessary before a new start is possible, this parameter can be set. Description of choice: Select the desired time. MG.51.C5.22 - VLT is a registered Danfoss trademark.

  • Page 103: References And Limits

    VLT 5001-5027 200-240 V, VLT 5001-5102 380-500 V, VLT 5001-5062 525-600 V. For VLT = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 104 Special motor characteristics, activated in parameter 101, use the unit selected in parameter 100. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 105 Switching from ramp 1 to ramp 2 is effected via a signal on digital input terminal 16, 17, 29, 32 or 33. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 106 If Relative [1] is selected, one of the adjusted preset references (parameters 215-218) is added to the ex- = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 107 Value: -100.00 % - +100.00 % 0.00% of the reference range/ex- ternal reference = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 108 See fig. below. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 109 When the motor frequency is below the limit program- med in this parameter, f , the display indicates FRE- QUENCY LOW. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 110 323 or 326). 1% of 100 Hz. Description of choice: Set the desired value. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 111 If Disable is selected, no alarm is given if a motor phase is missing. The motor can be damaged/overheated if it runs on only two phases. It is therefore recommen- ded to keep the missing motor phase function ENA- BLED. MG.51.C5.22 - VLT is a registered Danfoss trademark.

  • Page 112: Parameters - Inputs And Outputs

    1) If this function is selected for terminal 29, the same function for terminal 17 will not be valid, even if it has been selected to be active. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 113 It must be noted that when the frequency loop. converter is at the torque limit and has re- = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 114 Logic '0' leads to ramp 1, while logic '1' leads to ramp ramp 2 (parameter 209) in the range 0 - f = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 115 Description of choice: Terminal 17, input See parameter 300. (DIGITAL INPUT 17) Value: See parameter 300. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 116 (TORQUE LIMIT CTRL) Thermistor (THERMISTOR INPUT) Relative reference (RELATIVE REFERENCE) Max. torque frequency (MAX. TORQUE FREQ.) = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 117 Terminal 53, min. scaling (AI 53 SCALE LOW) Value: 0.0 - 10.0 Volt 0.0 Volt = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 118 Value: Value: 0.0 - 10.0 Volt 0.0 - 20.0 mA 0.0 Volt 4 mA = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 119 317, the function selected in parameter 318 will be activated. Description of choice: Set the desired time. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 120 (EXT. MECH. BRAKE) [34] [34] [34] [34] Safety interlock (SAFETY INTERLOCK) [35] [35] [35] [35] = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 121 223-226. receiving a supply signal and the frequency converter is ready for operation. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 122 0-32000 p, a pulse output signal propor- tional to the output frequency in the range 0-100 Hz. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 123 0 - RPM at F 0-20 mA and 0 - RPM at F 4-20 mA and = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 124 100 - 65000 Hz at terminal 29 100 - 5000 Hz at terminal 17 5000 Hz = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 125 Torque control, speed feedback (pa- (to be programmed for Coasting stop, in- rameter 100). = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 126 In this parameter the function can be activated if the encoder signal is disconnected from terminal 32 or 33. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 127 Set the desired threshold level. i.e. 10 × 100 % 200 % = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.

  • Page 128: Special Functions

    Select Overvoltage control [2] if the overvoltage control function is required in all cases - also if stop is pressed. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 129 The typical measuring accuracy of the power monitor- = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 130 Automatic reset x 10 (AUTOMATIC X 10) [10] Controlled ramp-down and trip (CTRL. RAMP DOWN-TRIP) = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 131 (par. 512) selected and Profibus installed. 0 - 35 sec. Depends on type of unit = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 132 (4.5 kHz for 60°C AVM) lead to automatic derating of the maximum output of the ad- justable frequency drive. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 133 Set the value to be shown on the display when Maxi- mum feedback is obtained on the selected feedback gal/h [33] = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 134 204 and 205 and for feedback in parameters 414 and 415. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 135 This enables obtaining a pure D-link at low frequencies and a constant D-link at higher frequencies. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 136 0.0 - U Factory setting of par. 103 VLT,MAX rameter 424. See drawing for parameter 422. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 137 Set the frequency desired at the U4 voltage set in pa- rameter 429. See drawing for parameter 422. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 138 Process control, closed loop . In addition, it is pos- sible to set a frequency that corresponds to the speed = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 139 = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 140 Enable if the adjustable frequency drive is to be able to `catch' and control a spinning motor. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 141 Please note, that this parameter only has influence on the encoder loss function. Description of choice: Set the required value. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 142 (low tor- Warning (Warning) que ripple) under most mains conditions. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 143 Typical cases are where a line choke or a passive harmonic filter (e.g. filters AHF005/010) is mounted in the mains supply to the frequency converter to sup- press harmonics. Can also occur on mains with low short circuit ratio. MG.51.C5.22 - VLT is a registered Danfoss trademark.

  • Page 144: Parameters - Serial Communication

    PLC/PC. Parameter 501 = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 145 Description of choice: See description under parameter 502. Select the desired control word profile. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 146 213), go to max. output frequency (parameter Freeze output (FREEZE OUTPUT) 202) or stop and activate a trip. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 147 (scaling) set in parameter 008. the unit resulting from the choice of configuration in = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 148 Motor temp., parameter 526: = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 149 Select the required control word protocol. CRC check will not be valid, the drive will ignore the = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 150 The resulting retransmissions of messages will slow communications on the network. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 151 The required text can be written via serial communi- cation or by means of the arrow keypads on the LCP. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.

  • Page 152: Parameters - Technical Functions And Diagnostics

    Data-logging is active while the motor is running. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 153 Error code 0 - 44 Indication range: 0.0 - 999.9. Reset the fault log after manual initialisation. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 154 Carry out various tests. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 155 Power section, parameter 622: The power section states the given power section be- Description of choice: ing used. VLT type , parameter 621: For example: Extended with brake. MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 156 Communication option type, parameter 630: This gives the type of communication options fitted with the adjustable frequency drive. Communication option ordering number, parame- ter 631: This gives the ordering number for the communication option. MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 157 This parameter allows a delay of the cut-in time of re- lays 6/7/8/9 (terminals 1-2). Description of choice: Enter the required value. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 158 For description of choice please see parameter 319. Mains ON [50], has the same logical function as Run- ning [5]. Motor running [51], has the same logical function as Mechanical brake control [32] MG.51.C5.22 - VLT is a registered Danfoss trademark.

  • Page 159: Messages

    If the motor runs unevenly, but no fault is given, this may be because the frequency converter has been wrongly set. Adjust the motor data settings. Contact Danfoss if the new setting does not make the motor run evenly. 2. Motor does not run Check if there is a backlight in the display.

  • Page 160: Display - Status Messages

    304, and there is 0 V on The output frequency is lower than the value set in pa- terminal 27. rameter 225. This message is only shown when the motor is running. MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 161 Remote control has been selected in parameter 002 RS485 serial port (select fieldbus in parameter 512). together with Freeze reference in parameter 300, 301, MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 162 Bus jog, remote controlled (REM/RUN BUS JOG2): Remote control has been selected in parameter 002 and Fieldbus has been selected in parameter 512. Bus Jog has been selected by the fieldbus or serial bus. MG.51.C5.22 - VLT is a registered Danfoss trademark.

  • Page 163: Warnings And Alarms

    Check parameters 104 and 106 (CHECK P.104 & P.106) Check parameters 103 and 105 (CHECK P.103 & P.105) Motor too big (Motor too big) Motor too small (Motor too small) Brake fault (BRAKE FAULT) Encoder loss (ENCODER FAULT) MG.51.C5.22 - VLT is a registered Danfoss trademark.

  • Page 164: Warnings

    WARNING 5 Voltage warning high (DC LINK VOLTAGE HIGH): The intermediate circuit voltage (DC) is higher than the overvoltage limit of the control SYSTEM. The frequen- cy converter is still active. MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 165 Fault in the switch mode power supply (internal ± 15 V is that the motor is overloaded by more than 100% for supply). too long. Check that motor parameters 102-106 have Contact your Danfoss supplier. been set correctly. MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 166 There is a fault on the power card EEPROM. The fre- NOTE quency converter will continue to function, but is likely AMA can only be carried out if there are to fail at the next power-up. Contact your Danfoss sup- no alarms during tuning. plier. WARNING 20...
  • Page 167 60°C. The fault could be the following: while there will be no warning in the display. - Ambient temperature too high - Too long motor cable MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 168 The motor used is probably too small for AMA to be carried out. The setting in parameter 102 may not match the motor. Check the motor and choose `Con- tinue' or `Stop'. MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 169 800000 Fieldbus communication fault 1000000 2000000 Mains failure 4000000 Motor too small 8000000 Motor too big 10000000 Check P. 103 and P. 105 20000000 Check P. 104 and P. 106 40000000 Encoder loss MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 170 800000 Motor phase U missing 1000000 Quick discharge not ok 2000000 Fieldbus communication fault 4000000 Mains failure 8000000 Inverter fault 10000000 Brake power fault 20000000 Encoder loss 40000000 Safety interlock 80000000 Reserved MG.51.C5.22 - VLT is a registered Danfoss trademark.

  • Page 171: Examples Of Use

    Digital input, term. 19 Start reversing Digital input, term. 27 Quick-stop (inverse) All other settings are based on factory settings. How- ever, motor data (nameplate data) must always be entered in parameters 102-106. MG.51.C5.22 - VLT is a registered Danfoss trademark.

  • Page 172: Pump

    Setup 2 Maximum reference Preset reference 5 Preset reference 6 100% All other settings are based on factory settings. How- ever, motor data (nameplate data) must always be entered in parameters 102-106. MG.51.C5.22 - VLT is a registered Danfoss trademark.

  • Page 173: Gantry Crane

    Coasting stop inverse Terminal 42, output Torque limit and stop [27] All other settings are based on factory settings. How- ever, motor data (nameplate data) must always be entered in parameters 102-106. MG.51.C5.22 - VLT is a registered Danfoss trademark.

  • Page 174: Torque Control, Speed Feedback

    Terminal 33, encoder input B Encoder feedback, input B [24] Encoder feedback, pulses/rev. Set to encoder pulses per rev. Terminal 53, analog input Reference Terminal 54, analog input Relative reference Speed PID lowpass filter 10 msec. MG.51.C5.22 - VLT is a registered Danfoss trademark.

  • Page 175: Vlt 5000 Controllers

    This can be an ad- vantage if it is to be avoided that an unintended change of an external reference makes the sum of references move too far away from the optimum reference. As MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 176 433 Torque pro- portional gain and the integration time is set in param- eter 434 Torque integration time. However, both these have been set at the works and normally require no modification. MG.51.C5.22 - VLT is a registered Danfoss trademark.

  • Page 177: Pid For Process Control

    10 Volt (factory setting) Minimum reference -5°C Maximum reference 35°C Inverse control Inverse Min. frequency 10 Hz Max. frequency 50 Hz Proportional gain Application-dependent (e.g. 1.0) Integration time Application-dependent (e.g. 5 sec.) MG.51.C5.22 - VLT is a registered Danfoss trademark.

  • Page 178: Pid For Speed Control

    Terminal 53, max. scale 10 Volt (factory setting) Minimum reference 0 rpm Maximum reference 1500 rpm Min. speed 0 Hz Max. speed 75 Hz Proportional gain Application-dependent Integration time Application-dependent Differentiation time Application-dependent MG.51.C5.22 - VLT is a registered Danfoss trademark.

  • Page 179: Pid For Torque Controller (Open Loop)

    0.02 sec (factory setting) Reference Reference (factory setting) Terminal 53, min. scale 0 volt (factory setting) Terminal 53, max. scale 10 volt (factory setting) Min. speed 0 Hz Max. speed 50 Hz MG.51.C5.22 - VLT is a registered Danfoss trademark.

  • Page 180: Ec/Emc

    As system or installation. It must be noted that the re- an aid to the installer, Danfoss has prepared EMC in- sponsibility for the final EMC properties of the appli- stallation guidelines for the Power Drive System. The ance, system or installation rests with the installer.
  • Page 181 ® 5000 Series standards and test levels stated for Power Drive Sys- tems are complied with, provided the right EMC-cor- rect instructions for installation have been followed, see electrical installation. MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 182 50 MHz (airborne) will be generated especially by the control electronics. NOTE Please note, however, that when unscreened cables are used, some emis- sion requirements are not complied with, MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 183 ® 5000 Series MG.51.C5.22 - VLT is a registered Danfoss trademark.

  • Page 184: Electrical Installation

    See the • Avoid terminating the screen/armour with section EMC test results in the Design Guide for further twisted ends (pigtails). Such a termination in- details. creases the high frequency impedance of the MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 185 ® 5000 Series MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 186 ® 5000 Series MG.51.C5.22 - VLT is a registered Danfoss trademark.

  • Page 187: Electrical Installation, Selection Of Emc-Correct Cables

    Twisted copper wire or armoured steel wire cable. Single-layer braided copper wire with varying percent- age screen coverage. This is the typical Danfoss reference cable. Double-layer braided copper wire. Twin layer of braided copper wire with a magnetic, screened/armoured intermediate layer.

  • Page 188: List Of Functions

    Speed PID diff. gain limit Speed PID lowpass filter time Please be aware that the encoder loss function (pa- rameter 346) will be active when parameter 100 is set to Speed control, closed loop. MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 189 Output frequency range/direction Output frequency low limit Output frequency high limit Reference/feedback range Minimum reference Only if [0] in par. 203 Maximum reference Minimum feedback Maximum feedback Torque proportional gain Torque integration time MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 190 432 + 431 F5 frequency/U5 voltage 430 + 429 F4 frequency/U4 voltage 428 + 427 F3 frequency/U3 voltage 426 + 425 F2 frequency/U2 voltage 424 + 423 F1 frequency/U1 voltage U0 voltage MG.51.C5.22 - VLT is a registered Danfoss trademark.

  • Page 191: Local And Remote Control

    Choice of Setup, msb Quick-stop via digital terminal 27. Relay 01 DC braking via digital terminal 27. Relay 04 If parameter 002 is set to Remote control [0]: Key: Parameter: Data value: [STOP] [JOG] [RESET] MG.51.C5.22 - VLT is a registered Danfoss trademark.

  • Page 192: Control With Brake Function

    The brake resistor used. circuit is not earth leakage protected. is the resistance recommended by Danfoss, i.e., one that guarantees the user that the adjustable fre- quency drive is able to brake at the highest braking...

  • Page 193: References - Single References

    Preset references (par.215-218) quency (pulse) or binary via the serial port. Two ex- amples are given below of the way the single references are handled by VLT 5000 Series. Example 1: External reference signal = 1 V (min) - 5 V (max)
  • Page 194 Output frequency range/direction Both directions, 0-132 Hz - Catch-up/slow-down via digital input terminals 16,17, 29, 32 or The following can be used: - Freeze reference via digital input terminals 16,17, 29, 32 or 33. MG.51.C5.22 - VLT is a registered Danfoss trademark.

  • Page 195: References - Multi-References

    Via parameter 214 these can be combined in three different ways: Multi-ref. – Relative External/preset In the following, each reference type (sum, relative and external/preset) is shown: MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 196 ® 5000 Series RELATIVE MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 197 ® 5000 Series EXTERNAL/PRESET MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 198 ® 5000 Series References MG.51.C5.22 - VLT is a registered Danfoss trademark.

  • Page 199: Automatic Motor Adaptation, Ama

    If motors are coupled in parallel only use re- the following messages after the test: duced AMA if any. • When using synchronous motors it is only possible to make a reduced AMA. MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 200 An internal fault has occurred in the frequency con- 18 from terminal 12. This alarm indicates that the AMA verter. Contact your Danfoss supplier. is OK and that the drive is correctly adapted to the mo- LIMIT VALUE FAULT [8] tor.

  • Page 201: Mechanical Brake Control

    Switch U, This value indicates the frequency during V, W connections, if required. ramp-down at which the mechanical brake is to be closed again. This assumes that a stop signal has been given. MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 202 ® 5000 Series MG.51.C5.22 - VLT is a registered Danfoss trademark.

  • Page 203: Pid For Process Control

    Reference type Terminal Parameters Pulse 17 or 29 301 or 305 Voltage 53 or 54 308, 309, 310 or 311, 312, 313 Current 314, 315, 316 MG.51.C5.22 - VLT is a registered Danfoss trademark.

  • Page 204: Pid For Speed Control

    15-50%. Only use parameter 442 for very fast-acting systems only (differentiation time). The typi- cal value is four times the set integration time. MG.51.C5.22 - VLT is a registered Danfoss trademark.

  • Page 205: Quick Discharge

    DC supply and if an external brake/ ferentiation time for slow changes and a suitably quick discharge resistor has been connected. gain for quick changes. This is done in parameter 420, Speed PID Differentiator gain limit. MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 206 The digital input activates the quick discharge function, regardless of the intermediate circuit voltage level and Function no. 2 regardless of whether the motor is running. Mains failure and quick discharge are not active. MG.51.C5.22 - VLT is a registered Danfoss trademark.

  • Page 207: Flying Start

    MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 208 ® 5000 Series 3. The frequency converter trips and Flying start is ac- tive. 4. The frequency converter momentarily releases the motor. Flying start is activated and catches the motor again. MG.51.C5.22 - VLT is a registered Danfoss trademark.

  • Page 209: Normal/High Overload Torque Control,Open Loop

    221 and 222. When VLT 5000 Series is at the current limit during motor operation or regenerative operation, the adjust- able frequency drive will try to get below the preset torque limits as quickly as possible without losing con- trol of the motor.

  • Page 210: Galvanic Isolation (Pelv)

    DC currents (Din VDE 0664) are to be RFI filter used or not used. RCD fault current relays type B comply with these requirements accord- Motor grounded on site or not ing to the norm IEC 755-2. MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 211 Suitable for protecting equipment with a di- rect current content (DC) in the fault current (3-phase rectifier) Suitable for power-up with short pulse-sha- ped charging current to earth Suitable for a high leakage current. MG.51.C5.22 - VLT is a registered Danfoss trademark.

  • Page 212: Extreme Running Conditions

    Switching on the output between the motor and the adjustable frequency drive is fully permitted. It is not Static overload possible to damage VLT 5000 Series in any way by When the adjustable frequency drive is overloaded switching on the output. However, fault messages may (the torque limit in parameter 221/222 has been appear.
  • Page 213 = DC link voltage x 1.9 PEAK 82 ft [25 m] 690 V 1.72 sec 1329 640 V/sec 1) With Danfoss dU/dt filter. (DC link voltage = Line voltage x 1.35). VLT 5402-5602 / 525-690 V Cable AC line Peak 0.5 ×...
  • Page 214 IP 54 / NEMA 12 units: 80 dB(A) VLT 5452-5552 / 380 - 500 V All enclosure types: 83 dB(A) VLT 5001-5011 / 525 - 600 V IP 20 / NEMA 1 units: 62 dB(A) MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 215 = max. 113° F [45° C] At altitudes above 6,600 feet [2000 m], Derating of max. T versus altitude at please contact Danfoss Drives regarding 100% output current. PELV. Below an altitude of 3280 ft. [1000 m], no derating is necessary.
  • Page 216 10.0 VLT 5352-5552, 600 V VLT 5001-5011, 600 V VLT 5016-5027, 600 V 10.0 14.0 VLT 5032-5052, 600 V 10.0 VLT 5062, 600 V VLT 5042-5302, 690 V VLT 5352-5602, 690 V MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 217 ® 5000 Series MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 218 IEC 68-2-36: Random vibration broad-band - medium reproducibility Air Humidity The adjustable frequency drive has been designed to meet the IEC 68-2-3 standard, EN 50178 pkt. 9.4.2.2/ DIN 40040, class E, at 40°C. MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 219 NOTE Mounting adjustable frequency drives in aggressive environments will increase the risk of stoppages and furthermore consid- erably reduce the life of the drive. MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 220 The efficiency declines a little when the switching fre- Efficiency of VLT 5000 Series ( quency is set to a value of above 4 kHz (3 kHz for VLT The load on the frequency converter has little effect on 5005) (parameter 411).
  • Page 221 ® 5000 Series Efficiency of the system ( SYSTEM To calculate the system efficiency, the efficiency of VLT 5000 Series ( ) is multiplied by the efficiency of the motor ( MOTOR × SYSTEM MOTOR Based on the graph on this page, it is possible to cal- culate the efficiency of the system at different loads.
  • Page 222 The power factor indicates the extent to which the ad- justable frequency drive imposes a load on the line supply. The lower the power factor, the higher the I for the same kW performance. MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 223 Unsigned 8 setups. Unsigned 16 Unsigned 32 Conversion index: Text string This number refers to a conversion figure to be used when writing or reading by means of an adjustable fre- quency drive. MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 224 0.0-par. 202 Motor thermal protection No protection External motor fan Start frequency 0.0 Hz 0.0-10.0 Hz Initial voltage 0.0 V 0.0-par. 103 Minimum DC brake time 0 sec. 0 - 10 sec. MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 225 0.0 - par. 200 Frequency bypass 2 0.0 Hz 0.0 - par. 200 Frequency bypass 3 0.0 Hz 0.0 - par. 200 Frequency bypass 4 0.0 Hz 0.0 - par. 200 Motor phase monitor Enable MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 226 000 - 500% 359 Terminal 45, Output minimum scaling 0 % 000 - 100% 360 Terminal 45, Output maximum scal- 100% 000 - 500% 361 Encoder loss threshold 300% 000 - 600 % MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 227 427 U 3 voltage parameter 103 0.0 - U VLT, MAX 428 F 3 frequency parameter 104 par. 426 - par. 429 U 4 voltage parameter 103 0.0 - U VLT, MAX MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 228 Depends on unit Depends on unit 453 Speed closed loop gear ratio 0.01-100 454 Dead time compensation 455 Frequency range monitor Enable 457 Phase loss function Trip 483 Dynamic DC Link compensation MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 229 Data readout: Warning word, 1 Data readout: Extended Status word Display text 1 Display text 2 Data readout: Motor RPM Data readout: Motor RPM x scaling Defined parameter Defined parameter Defined parameter MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 230 Nameplate: Software version no. Nameplate: LCP identification no. Nameplate: Database identification no. Nameplate: Power section identification no. Nameplate: Application option type Nameplate: Application option ordering no. Nameplate: Communication option type Nameplate: Communication option ordering no. MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 231 708 Relay 8, OFF delay 0 sec 0.00-600 sec 709 Relay 9, function Fault 710 Relay 9, ON delay 0 sec 0.00-600 sec 711 Relay 9, OFF delay 0 sec 0.00-600 sec MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 232 A signal transmitted to input 53, 54 or 60. Can be volt- to start and stop the connected motor. age or current. Functions are divided into two groups, with the follow- ing priorities: MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 233 A signal transmitted to the digital inputs (terminal 17 or The control panel, which makes up a complete inter- 29). face for control and programming of VLT 5000 Series. The control panel is detachable and may, as an alter- binary ref.
  • Page 234 CT charac- teristics are not used for pumps and fans. MCM: Stands for Mille Circular Mil, an American measuring unit for cable cross-section. 1 MCM • 0.5067 mm MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 235 Control card, digital/pulse and analog outputs Extended mechanical brake control Control card, pulse/encoder input External 24 V DC supply Control card, RS 485 serial communication External 24 V DC supply Control characteristics External motor fan MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 236 Preset references Process control, closed loop Process PID Language Programming of Torque limit and stop Language 001 Programming Setup Latched start proportional gain LCP copy Protocol LCP identification Pulse feedback Load sharing MG.51.C5.22 - VLT is a registered Danfoss trademark.
  • Page 237 Relay outputs: U/f characteristic Relay outputs: Unintended start Reset Reset Resistor brake Vibration and Shock Reversing VLT 5000 Series protection: Reversing VLT 5000 Series protection: RFI switch VLT ordering number Rise time Vlt output data (u, v, w): RS-485 VLT type...
  • Page 238 175R5271 MG51C522 *MG51C522* Rev. 2006-12-12...

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