Danfoss VLT 5000 Operating Instructions Manual
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Danfoss VLT 5000 Operating Instructions Manual

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See also: Instruction Manual , Operating Instructions Manual
VLT
5000 / 5000 FLUX / 6000 HVAC / 8000 AQUA
®
Operating Instructions
Profibus DP V1
Drives Solutions
www.danfoss.com/drives

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  • Page 1 5000 / 5000 FLUX / 6000 HVAC / 8000 AQUA ® Operating Instructions Profibus DP V1 Drives Solutions www.danfoss.com/drives...

  • Page 2: Table Of Contents

    SYNC and FREEZE ....................22 SYNC/UNSYNC ..................... 22 FREEZE/UNFREEZE ....................22 Control word/Status word ................23 Control word/Status word ..................23 Control word according to profidriveprofile ............23 Status word according to profidriveprofile .............. 25 MG.90.G1.02 - VLT is a registered Danfoss trademark...
  • Page 3 Warning word, extended Status word and Alarm word ........... 44 Station address ...................... 46 Extended Diagnosis ....................47 Parameter list ....................48 Appendix ......................58 Glossar ......................... 58 Abbreviations used ....................59 MG.90.G1.02 - VLT is a registered Danfoss trademark...

  • Page 4: Introduction

    175Z4207 (uncoated) laws of Denmark and most other countries. 175Z4208 (coated) It is NOT possible to run FMS from a VLT 5000 Danfoss A/S does not warrant that a software program FLUX or a VLT 8000 AQUA. produced according to the guidelines provided in...

  • Page 5: Assumptions

    8000 AQUA PROFIBUS Assumptions Even if you are an experienced PROFIBUS programmer, The manual assumes that you are using a DANFOSS we suggest that you read this manual in its entirety PROFIBUS DP option card, together with a DANFOSS before you start programming, since important VLT frequency converter, that you are using a PLC or information can be found in all chapters.

  • Page 6: Profibus Dp

    PPO is defined as a connected module. The frequency converter parameters may be gathered from parameter interface (PCV, length of 8 bytes) of the the manual for the VLT 5000/VLT 5000 FLUX/VLT PPO always has module consistency. 6000 HVAC/VLT 8000 AQUA series.

  • Page 7: The Profibus Option Card

    A master may be a PLC or a PC that is equipped with a PROFIBUS communication card. MG.90.G1.02 - VLT is a registered Danfoss trademark...

  • Page 8: Bus Topology

    Parameter up-/downloads can be achieved by using the PCV part of the so-called Parameter - Process data Objects - PPO types 1, 2 or 5, see drawing in paragraph PPO description. MG.90.G1.02 - VLT is a registered Danfoss trademark...

  • Page 9: Profibus Dp V1

    After that, the token is handled back to the MC 1, and a new DP cycle is started. MC1: Master Class 1 MG.90.G1.02 - VLT is a registered Danfoss trademark...

  • Page 10: Cable Lengths And Number Of Nodes

    128 nodes (3 repeater, frequency converters) 61 frequency 91 frequency 121 frequency converters) [m] converters) [m] converters) [m] 9.6-187.5 kBaud 1000 2000 3000 4000 500 kBaud 1200 1600 1.5 MBaud 3-12 MBaud MG.90.G1.02 - VLT is a registered Danfoss trademark...
  • Page 11 - Wire type: twisted pair, 1 x 2 or 2 x 2 or 1 x 4 conductors - Shielding copper-braided or braided and foil laminated Segment 1 Segment 2 Segment 3 Segment 4 MG.90.G1.02 - VLT is a registered Danfoss trademark...

  • Page 12: Physical Connection

    PROFIBUS network. Additional notes concerning the subject of EMC can be found in the project manual for the VLT 5000 series (MG.50.Cx.yy) Bus connection and in the manual for the Profibus master.

  • Page 13: Diagram Bus Connection

    - If an internal termination circuit in the form of three resistors is connected to the bus line, a 5 V direct voltage must be used. Attention: please make sure that it is voltaically separated from the power supply cable. MG.90.G1.02 - VLT is a registered Danfoss trademark...

  • Page 14: Leds

    Blinking, when the function for the automatic baud rate determination attempts to determine the current baud rate. Note: a faulty connection of the data line may also cause blinking of the LEDs. (see "Physical connection"). MG.90.G1.02 - VLT is a registered Danfoss trademark...

  • Page 15: Address Switches

    The modification of the address switches occurs during the next turn-on procedure. See also section Station Address. Switches 1-7 (switch 8 is not used) Address switch position (1= ON, 0=OFF) MG.90.G1.02 - VLT is a registered Danfoss trademark...
  • Page 16 VLT® 5000/ 5000 FLUX/ 6000 HVAC/ 8000 AQUA PROFIBUS Switches 1-7 (switch 8 is not used) Address switch position (1= ON, 0=OFF) MG.90.G1.02 - VLT is a registered Danfoss trademark...

  • Page 17: Frequency Converter Response Time Behaviour

    20 msec. Acyclical data (read, write) 20 msec. Time behaviour during system update The system update period is the time required to update all slaves of the network when cyclical communication is used. MG.90.G1.02 - VLT is a registered Danfoss trademark...

  • Page 18: Ppo Description

    Control 915) and which are to be transmitted by the word See section Examples frequency converter (parameter 916). STW: Status word MRV: Main reference value MAV: Main actual value (Actual output frequency) MG.90.G1.02 - VLT is a registered Danfoss trademark...

  • Page 19: Pca Interface

    Change parameter value (double word) Request description element Change description element Request parameter value (array) Change parameter value (array word) Change parameter value (array double word) Request number of array elements 10-15 Not assigned MG.90.G1.02 - VLT is a registered Danfoss trademark...

  • Page 20: Parameter Description

    Note: Two’s complement notation the chapter parameter listing. MSB is the first bit after the sign bit of the first byte. Sign bit = 0 = positive number Sign bit = 1 = negative number MG.90.G1.02 - VLT is a registered Danfoss trademark...
  • Page 21 Degree Celsius °C Voltage Millivolt 0.001 Volt Kilovolt 1000 Current Milliampere 0.001 Ampere Kiloampere 1000 Resistance Milliohm mOhm 0.001 Kiloohm kOhm 1000 Relation Percent Relative change Percent Frequency Hertz Kilohertz 1000 Megahertz MG.90.G1.02 - VLT is a registered Danfoss trademark...

  • Page 22: Spontaneous Messages

    At the same time, the frequency converter modifies the SPM bit (11) of the PCV word (see "PCA processing"). Example of a spontaneous message for VLT 5000 Observation of the parameter channel (PCV) from the PPO (without index field): PCV (Hex)

  • Page 23: Sync And Freeze

    6. Address 4 output current = 3 A ⇐ 7. Address 5 output current = 3 A 8. UNFREEZE command to all ⇒ ⇒ ⇒ addresses Readout same as for 1, 2 and 3 MG.90.G1.02 - VLT is a registered Danfoss trademark...

  • Page 24: Control Word/Status Word

    (turn-on lock-out: bit 0). For this it is necessary to first predetermine Hex 047E and then Hex 047F in the Control word, for example. MG.90.G1.02 - VLT is a registered Danfoss trademark...
  • Page 25 (PCD) should respond to of the digital inputs as a logical "or" function. modifications by the master (bit 10 = 1) or not. The function can be inverted in parameter 805. MG.90.G1.02 - VLT is a registered Danfoss trademark...

  • Page 26: Status Word According To Profidriveprofile

    In the case of bit 02 = "1", bit 00, 01 or 02 of the Control word is "1"; the frequency converter has not tripped. Bit 03, No error/Trip In the case of bit 03 = "0", no error condition of the frequency converter exists. MG.90.G1.02 - VLT is a registered Danfoss trademark...
  • Page 27 In the case of bit 11 = "0", the motor does not turn. In the case of bit 11 = "1", the frequency converter has a start signal, or the output frequency is higher than 0 Hz. Bit 12, VLT OK/Stopped, autostart MG.90.G1.02 - VLT is a registered Danfoss trademark...

  • Page 28: Control Word According To Fc Standard

    Bit 02 = "1" results in Ramp. Bit 08, Activation of the fixed speed in parameter 213 In the case of bit 08 = "0", the fixed speed will not be activated. MG.90.G1.02 - VLT is a registered Danfoss trademark...

  • Page 29: Status Word According To Fc Standard

    Bit 02 = "1" means that the bit 03 of the Control word is "1" and that the frequency converter has not tripped. NB!: The description of the other bits can be found in the section "Status word according to Profidrive". MG.90.G1.02 - VLT is a registered Danfoss trademark...

  • Page 30: Bus Reference Value

    16-bit word. The value is transmitted in integers (0-32767). 16384 (4000 Hex) corresponds to 100%. (Negative numbers are formed with the aid of the two’s complement.) MG.90.G1.02 - VLT is a registered Danfoss trademark...

  • Page 31: Examples

    IND (bytes 3-4) hexadecimal values: This is used in reading/changing of parameters with subindex, e.g. in the case of parameter 915. In the example, the bytes 3 and 4 are set to 00Hex. MG.90.G1.02 - VLT is a registered Danfoss trademark...

  • Page 32: Example 2: Process Data From The Frequency Converter

    PCD1 5 and 6 00F6 2000Hex indicates that the output frequency is PCD2 7 and 8 0028 50% of the maximum frequency. PCD3 9 and 10 00FA PCD4 11 and 12 02F8 MG.90.G1.02 - VLT is a registered Danfoss trademark...

  • Page 33: Example 3: Array Treatment

    13 and 14 00F6 PCD2 15 and 16 0000 Master telegram (PPO2) PCD3 17 and 18 0000 The master sends the following telegram to PCD4 19 and 20 0000 the frequency converter: MG.90.G1.02 - VLT is a registered Danfoss trademark...
  • Page 34 971 is activated after the parameter modification. This is not done in the example, i.e. the configuration of the PCD data is lost after switching the mains current off/on. MG.90.G1.02 - VLT is a registered Danfoss trademark...

  • Page 35: Gsd File

    V0 version. This means, that a V1 unit can replace http://www.danfoss.com/drives. GSD File Name Description Ident nr. GSD Revision VLT 5000 VLT 6000 HVAC VLT 8000 AQUA DA030402.GSD (actual version) V0 0402 DA040402.GSD (actual version) V1 0402 MG.90.G1.02 - VLT is a registered Danfoss trademark...

  • Page 36: Parameters

    Only the parametergroups (800 and 900) specific to (BUS TIME OUT) the profibus are described in this manual. For any Value: other parameters of the VLT 5000 series/VLT 5000 1 - 99 sec. 1 sec. Flux, VLT 6000 HVAC/VLT 8000 AQUA and their functions, please refer to the VLT 5000/5000 Flux/6000 HVAC/8000 AQUA series operations manual.
  • Page 37 CTW active: If bit 10 = 1, the Control PPO type 2 (PPO TYPE 2) [901 ] word and speed reference value are ignored. If PPO type 3 (PPO TYPE 3) [902 ] MG.90.G1.02 - VLT is a registered Danfoss trademark...
  • Page 38 1 = PCD 3, sub-index 2 = PCD 4 etc. Function: Each sub-index may contain the number of any Different parameters may be assigned to the PCD 3-10 frequency converter parameter. of the PPOs (the max.number of the PCD depends on MG.90.G1.02 - VLT is a registered Danfoss trademark...
  • Page 39 Control through the control card terminals reports a spontaneous message in the event is still possible via the terminals, depending on how of a warning or alarm status. the parameters 502-508 have been programmed. MG.90.G1.02 - VLT is a registered Danfoss trademark...
  • Page 40 Bit 2 15 MSB Fatal DPR-handling error/Error code 965 Profile Number during init.: Bit 3 (PROFILE NUMBER) Value: Explanation of errror codes: Profile number 1. octet Manufacturer Profile number 2. octet MG.90.G1.02 - VLT is a registered Danfoss trademark...
  • Page 41 Value: converter parameters. Read only Function: The three parameters hold a list of all the VLT 5000/5000 971 Store data values FLUX/6000 HVAC and 8000 AQUA parameters that (STORE DATA VALUE) have been changed from factory setting. It is possible...
  • Page 42 Read only parameters, as for example data read out parameters, will not be registered as modified eventhough they are changing. When a 0 is returned as parameter number the list ends. MG.90.G1.02 - VLT is a registered Danfoss trademark...

  • Page 43: Parameter Access

    /written to parameter 005. A Read or Write on parameter 005 via the process controller channel will be accepted, but the value will internally be read/written to parameter 970. MG.90.G1.02 - VLT is a registered Danfoss trademark...

  • Page 44: Warning And Alarm Messages

    Operation lnstructions responds in the manner predetermined in the of the VLT 5000 (MG.51.AX.YY), VLT 5000 FLUX Control word. As soon as the cause of the fault (MG.55.AX.YY), 6000 HVAC (MG.60.AX.YY) and has been repaired, the master must confirm the 8000 AQUA (MG.80.AX.YY).

  • Page 45: Warning Word, Extended Status Word And Alarm Word

    00800000 Drive ready 80000000 Reserved 01000000 Relay 123 active 02000000 Drive ready 04000000 Control ready 08000000 Start prevented 10000000 Profibus OFF3 active 20000000 Profibus OFF2 active 40000000 Profibus OFF1 active 80000000 Reserved MG.90.G1.02 - VLT is a registered Danfoss trademark...
  • Page 46 Motor too small communication 08000000 Motor too big 40000000 Not used 10000000 Check p. 103 and p. 80000000 Not used 20000000 Check p. 104 and p. 40000000 Encoder loss 80000000 Not used MG.90.G1.02 - VLT is a registered Danfoss trademark...

  • Page 47: Station Address

    A new address is effective immediate during init: Bit 1 after Set Station Address -command. 00004000 Fatal DPR error during init: Bit 2 00008000 Fatal DPR error during init: Bit 3 MG.90.G1.02 - VLT is a registered Danfoss trademark...

  • Page 48: Extended Diagnosis

    VLT parameter 540 VLT warning word 14 through 17 VLT parameter 541 VLT Status word 18 through 21 VLT parameter 538 VLT Alarm word 22 through 23 VLT parameter 953 Communication warning word MG.90.G1.02 - VLT is a registered Danfoss trademark...

  • Page 49: Parameter List

    Integer 16 This number refers to a conversion figure to Integer 32 Unsigned 8 be used when writing or reading by means Unsigned 16 of a frequency converter. Unsigned 32 Text string MG.90.G1.02 - VLT is a registered Danfoss trademark...
  • Page 50 M M M M i i i i n n n n i i i i m m m m u u u u m m m m D D D D C C C C b b b b r r r r a a a a k k k k e e e e t t t t i i i i m m m m e e e e 0 sec. 0 - 10 sec. MG.90.G1.02 - VLT is a registered Danfoss trademark...
  • Page 51 M M M M o o o o t t t t o o o o r r r r p p p p h h h h a a a a s s s s e e e e m m m m o o o o n n n n i i i i t t t t o o o o r r r r Enable MG.90.G1.02 - VLT is a registered Danfoss trademark...
  • Page 52 361 E E E E n n n n c c c c o o o o d d d d e e e e r r r r l l l l o o o o s s s s s s s s t t t t h h h h r r r r e e e e s s s s h h h h o o o o l l l l d d d d 300% 000 - 600 % MG.90.G1.02 - VLT is a registered Danfoss trademark...
  • Page 53 429 U U U U 4 4 4 4 v v v v o o o o l l l l t t t t a a a a g g g g e e e e parameter 103 0.0 - U VLT, MAX MG.90.G1.02 - VLT is a registered Danfoss trademark...
  • Page 54 483 D D D D y y y y n n n n a a a a m m m m i i i i c c c c D D D D C C C C L L L L i i i i n n n n k k k k c c c c o o o o m m m m p p p p e e e e n n n n s s s s a a a a t t t t i i i i o o o o n n n n MG.90.G1.02 - VLT is a registered Danfoss trademark...
  • Page 55 D D D D e e e e f f f f i i i i n n n n e e e e d d d d p p p p a a a a r r r r a a a a m m m m e e e e t t t t e e e e r r r r MG.90.G1.02 - VLT is a registered Danfoss trademark...
  • Page 56 N N N N a a a a m m m m e e e e p p p p l l l l a a a a t t t t e e e e : : : : C C C C o o o o m m m m m m m m u u u u n n n n i i i i c c c c a a a a t t t t i i i i o o o o n n n n o o o o p p p p t t t t i i i i o o o o n n n n o o o o r r r r d d d d e e e e r r r r i i i i n n n n g g g g n n n n o o o o ..MG.90.G1.02 - VLT is a registered Danfoss trademark...
  • Page 57 M M M M o o o o d d d d i i i i f f f f i i i i e e e e d d d d p p p p a a a a r r r r a a a a m m m m e e e e t t t t e e e e r r r r s s s s * Automatic reset to (0). 5) Only in stop mode 4) Available in all 4 setups. MG.90.G1.02 - VLT is a registered Danfoss trademark...
  • Page 58 VLT® 5000/ 5000 FLUX/ 6000 HVAC/ 8000 AQUA PROFIBUS Reference for other parameter lists For parameter lists for VLT 5000 FLUX, VLT 6000 HVAC and VLT 8000 AQUA please consult the respective Operating Instructions. Product series Literature number VLT 5000 FLUX MG.51.AX.YY...

  • Page 59: Appendix

    Conversion factor 0.01 0.001 0.0001 Data type The data type shows the type and length of the telegram. Data type Description Integer 16 Integer 32 Unsigned 8 Unsigned 16 Unsigned 32 Text string MG.90.G1.02 - VLT is a registered Danfoss trademark...

  • Page 60: Abbreviations Used

    Protocol Data Unit Programmable Logic Control Parameter Number Parameter Process Data Object Parameter Value Request/Response Characteristics Spontaneous Message Status Word TSDR Station Delay Target Rotation Time Verein Deutscher Elektrotechniker Verein Deutscher Elektroingenieure MG.90.G1.02 - VLT is a registered Danfoss trademark...
  • Page 61 ............. Features of DP ........Single master operationwith DP V0 ............................Size attribute ..... Frequency converter response time behaviour ..........Spontaneous message ..........Spontaneous messages 21, 43 ............Standardized value MG.90.G1.02 - VLT is a registered Danfoss trademark...
  • Page 62 Status word According to FC standard ..........28 According to Profidriveprofile..........25 ..............................SYNC ....... Time behaviour during system update ..............UNFREEZE ..............UNSYNC ......... VLT frequency converter parameters ..............WARN. 34 ..............Warnings: MG.90.G1.02 - VLT is a registered Danfoss trademark...

  • Page 63: Operating Instructions

    XREF__BC NOT LOADED ON RIP 5000 / 5000 FLUX / 6000 HVAC / 8000 AQUA ® Operating Instructions 175R0967 MG90G102 REV. 2003-07-31 *MG90G102*...

This manual is also suitable for:

Vlt 5000 fluxVlt 6000 hvacVlt 8000 aquaVlt 5000 profibusVlt 6000 hvac profibusVlt 8000 aqua profibus

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